Calculate Rotator Drum Torque for In-Vessel Composting System

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    Drum Torque
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Discussion Overview

The discussion revolves around calculating the necessary torque for a rotating in-vessel composting system, specifically focusing on the design parameters of a steel tube that will be spun by a hydraulic pump/turbine assembly. Participants explore the relationship between torque, horsepower, and rotational speed, while also sharing personal anecdotes related to their educational backgrounds.

Discussion Character

  • Technical explanation
  • Exploratory
  • Meta-discussion

Main Points Raised

  • One participant describes the design of an in-vessel composting system and seeks to calculate the necessary torque to spin the vessel, mentioning its dimensions and weight.
  • Another participant provides formulas for calculating horsepower and torque for rotating objects, expressing uncertainty about their correctness.
  • A later reply indicates a lack of knowledge regarding the RPM and torque output of the hydraulic assembly, highlighting the need for further information.
  • Participants engage in a personal exchange about their shared educational experiences and coincidences, which adds a social dimension to the technical discussion.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the specific calculations needed for torque, as there is uncertainty regarding the RPM and torque output of the hydraulic assembly. The discussion remains unresolved with multiple viewpoints and personal anecdotes shared.

Contextual Notes

Limitations include the lack of specific RPM values for the hydraulic assembly and the need for further exploration of how these values affect torque calculations.

compostguy
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I am designing an in-vessel composting system - a 21 ft. long 4 ft. diameter steel tube that is mounted and spun on wheels by a hydraulic pump/turbine assembly, coupled to a 60:1 gear reduction box - the hydraulic pump will likely be powered by a small 4-5 HP gas powered motor.

My question relates to calculating the necessary torque to spin this vessel, and how to determine how much speed is altered. The vessel weighs probably 2000-3000 lbs. and will hold probably up to 2000 lbs. of compost.
How can I calculate the necessary torque to spin this? I suspect it has something to do with the circumfrence, the radius from the axis of rotation, etc., but don't really know how it all fits together.

Thanks!
-Colin
 
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Horsepower for rotating objects:

HP = (TxN)/(5250)

where

HP = Horsepower
T = Torque (lb-ft)
N = Motor Base Speed (RPM)
----------------------------------
Torque for rotating objects:

T = (HPx5250)/N

where

T = Torque (lb-ft)
HP = Horsepower
N = Motor Base Speed (RPM)
---------------------------------- Someone please let me know if I am wrong
That is what i remember from class, its a little ironic how my teacher JUST went over that with me after class, and now u ask... P.S. another ironic thing.. my name is colin too... and ur the first colin I've found to spell it the same too... just some irony for you :biggrin:
 
did that help?
 
thanks!

Thanks for the tip Colin - I don't know what the rpm and torque output will be for the hydraulic assembly but am still looking around for answers, would be nice to be able to predict that...

Weird coincidence - I went to high school in VA and did the IB program at George Mason HS in Falls Church - pretty funny! And now I'm still struggling with these little physics details!
 
Are you serious?? that is so weird! that's not far from where i live actually. only about a 3 hour drive at most!

we lived in the same state(within 3 hours of one another).. went to the same school program.. have the same name... Are both interested in MAth and Science(and are rather good at it)... and both joined these formums the same day.. What a coincidence ! Is it just me or is that REALLY ironic?!
 
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