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aluminium bar cold forming calculation |
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| Feb22-11, 04:58 PM | #1 |
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aluminium bar cold forming calculation
I'm working on a problem that involves calculating force required to form a component. The problem is as follows (diagram attached):
A round aluminium bar, with the initial diameter d0 = 36 mm, has to be cold formed into the component shown in using a combined forward/backward extrusion process. Calculate the force required to form this component. Assume that friction accounts for 55% of the total force and that equation of the work hardening curve for aluminium is σ = 519(0.001 + ε)0.27 MPa. d1=40 mm h1 = 90 d2 = 26 h2 = 40 d3 = 31 h3 = 40 α = 45° I know how to work out ε and then realize that I should integrate σ to get unit plastic work but can't perform this integral. Am a missing some trick or easy way of doing this? Any help appreciated. |
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