Forces in Intermittent Gear Drive System

In summary, a gear drive system is a mechanism that uses interlocking gears to transmit power and control speed, torque, and direction of rotation in machines. An intermittent gear drive system works by using a ratchet mechanism and involves forces such as torque, friction, and inertia. The advantages of using an intermittent gear drive system include precision, compact design, high torque handling, and smooth operation. This system is commonly used in industries such as automotive, manufacturing, and robotics for precise and synchronized movements in machines such as conveyor systems, printing presses, and packaging machines.
  • #1
wolram
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Can anyone tell me the forces i may expect to find with this intermitent
mutilated gear drive system, it will be driving an almost free wheeling
component at i hope up to 6000 rpm the weight of the driven compnent will be ozs, about 2 inches dia by 6 inches long.

http://www.roymech.co.uk/Useful_Tables/Cams_Springs/Indexing.html
 
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  • #2
Not a clue, but thanks for the link; I've added it to my favourites.
 
  • #3


The forces in an intermittent gear drive system can vary depending on the specific design and operating conditions. However, some common forces that may be expected in this type of system include:

1. Torque: This is the twisting force that is applied to the gear teeth in order to rotate the driven component. The amount of torque required will depend on the size and weight of the driven component, as well as the speed at which it needs to be rotated.

2. Friction: Friction is an important consideration in any gear drive system, as it can cause wear and reduce efficiency. In an intermittent system, friction may be especially important as the gears will only be in contact for a short period of time.

3. Inertia: The weight of the driven component and its rotational speed will also contribute to the forces in the system. As the component is being accelerated or decelerated, it will resist changes in its motion due to its inertia.

4. Impact: When the gears engage and disengage in an intermittent system, there may be some impact forces as the teeth come into contact. These forces can be minimized through proper design and use of shock-absorbing materials.

Overall, the forces in an intermittent gear drive system should be carefully considered during the design process to ensure that the system can operate smoothly and efficiently at the desired speed and load. Consulting with a mechanical engineer or referring to industry standards, such as the link provided, can be helpful in determining the expected forces and selecting appropriate components for the system.
 

1. What is a gear drive system?

A gear drive system is a mechanism that uses interlocking gears to transmit power from one component to another. It is commonly used to control the speed, torque, and direction of rotation in machines.

2. How does an intermittent gear drive system work?

An intermittent gear drive system works by using a ratchet mechanism to intermittently engage and disengage the gears. This allows for precise control and synchronization of movements in the system.

3. What are the forces involved in an intermittent gear drive system?

The main forces involved in an intermittent gear drive system are torque, friction, and inertia. Torque is the rotational force that is transmitted through the gears, while friction is the resistance to motion between the gears. Inertia is the tendency of an object to resist changes in its motion.

4. What are the advantages of using an intermittent gear drive system?

One advantage of an intermittent gear drive system is its high precision and accuracy in controlling movements. It also has a compact design and can handle high torque and heavy loads. Additionally, it allows for smooth and quiet operation.

5. What are the applications of an intermittent gear drive system?

Intermittent gear drive systems are commonly used in various industries, such as automotive, manufacturing, and robotics. They are also used in machines that require precise and synchronized movements, such as conveyor systems, printing presses, and packaging machines.

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