Equivalent stress in a welded part

In summary: I:In summary, the first equation you described, although it is hard to understand the way you wrote it, appears to be a simplistic approximation, and not too accurate. The second equation you described is more accurate and more correct.
  • #1
guideonl
58
6
Hi everyone,

The practical equivalent stress in a welded part, subjected to torque and bending stresses, is the square root of the sum of the two squared shear stresses (from torque & equal shear) squared, + the normal stress (from bending) squared. Is it accepted/common to use this way to get the equivalent stress, or it must be computed from the 2 dimensional equation for the equivalent stress = the squared root of normal stress squared + 3 times the shear stress squared?
By the way, I found somewhere a similar equation to that mentioned above, with 2 times the shear stress squared instead of 3 times the shear stress squared. Is it a mistake or just another method?
Also, I am new in this forum, and I would like to know if there is a simpler way to present questions using engineering known formulas & symbols? If positive - please advise how to do so.

Thank you, Guideon
 
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  • #2
guideonl: The 2 might be a typographic mistake, or might be applicable to a specific material, if clearly described. If in doubt, assume the 2 is a typographic mistake, and use 3, instead.

The first equation you described, although it is hard to understand the way you wrote it, appears to be a simplistic approximation, and not too accurate. The second equation you described is more accurate and more correct.

Yes, there is a standard symbology for typing mathematical equations in plain text. Use caret (^) for exponentiation, asterisk (*) for multiplication, solidus (/) for division, plus sign (+) for addition, hyphen (-) for subtraction, and parentheses (( )), brackets ([ ]), and braces ({ }) for grouping. The precedence of the above arithmetic operators, in order of decreasing precedence from left to right, is:

- (unary) ( ) ^ * / + -​

Therefore, an example of an equation is y = pi*[2*x^3 - (5*x)^2]/(3*x^0.5). Notice square root of x is written x^0.5. And notice in 2*x^3, x^3 is performed before multiplying by 2, because exponentiation has higher precedence than multiplication (see the above precedence list). Also, pi means 3.141 593.
 
  • #3
nvn said:
guideonl: The 2 might be a typographic mistake, or might be applicable to a specific material, if clearly described. If in doubt, assume the 2 is a typographic mistake, and use 3, instead.

The first equation you described, although it is hard to understand the way you wrote it, appears to be a simplistic approximation, and not too accurate. The second equation you described is more accurate and more correct.

Yes, there is a standard symbology for typing mathematical equations in plain text. Use caret (^) for exponentiation, asterisk (*) for multiplication, solidus (/) for division, plus sign (+) for addition, hyphen (-) for subtraction, and parentheses (( )), brackets ([ ]), and braces ({ }) for grouping. The precedence of the above arithmetic operators, in order of decreasing precedence from left to right, is:

- (unary) ( ) ^ * / + -​

Therefore, an example of an equation is y = pi*[2*x^3 - (5*x)^2]/(3*x^0.5). Notice square root of x is written x^0.5. And notice in 2*x^3, x^3 is performed before multiplying by 2, because exponentiation has higher precedence than multiplication (see the above precedence list). Also, pi means 3.141 593.

Thank you nvn,
I am familiar with the symbols you wrote in your answer, but in my question related to symbols, I meant symbols for the stresses (such as sigma & tau Greek letters for the normal & shear stresses). How can I use such symbols at this forum?

Guideon
 
  • #4

What is equivalent stress in a welded part?

Equivalent stress in a welded part refers to the stress level that a welded component experiences, taking into account both the magnitude and direction of stress. It takes into consideration the complex geometry and loading conditions in a welded joint, as well as the material properties and welding process used.

Why is equivalent stress important to consider in welding?

Equivalent stress is important to consider in welding because it helps to predict the potential failure of a welded part. Welding can introduce high stress concentrations and residual stresses, which can lead to premature failure if not properly accounted for. By calculating equivalent stress, engineers can ensure the structural integrity and safety of welded components.

How is equivalent stress calculated in a welded part?

The calculation of equivalent stress in a welded part involves using a combination of analytical equations, finite element analysis, and experimental data. The specific method used will depend on the type of loading and geometry of the welded joint. However, the goal is to determine the maximum equivalent stress and compare it to the material's yield strength to ensure it is within safe limits.

What factors can affect the equivalent stress in a welded part?

There are several factors that can affect the equivalent stress in a welded part. These include the type of welding process used, the material properties of the welded components, the geometry and design of the joint, the loading conditions, and the presence of any defects or imperfections in the weld. It is important to carefully consider and account for these factors to ensure accurate calculation of equivalent stress.

How can equivalent stress be reduced in a welded part?

There are several ways to reduce equivalent stress in a welded part. These include using a welding process that produces less heat and distortion, selecting materials with higher strength and ductility, designing joints with smoother transitions and avoiding sharp changes in geometry, and applying post-weld treatments such as stress-relieving. It is important to carefully consider these factors during the design and welding process to minimize equivalent stress and improve the overall strength and durability of the welded part.

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