Calculate Min Drum Diameter for Copper Strip 4mm Thick, max Stress 332MN/m2

In summary, the formula for calculating the minimum drum diameter for copper strip is D = (2tS)/M, where D is the minimum drum diameter, t is the thickness of the copper strip, S is the maximum stress, and M is the modulus of elasticity of copper. The maximum stress for copper strip can be determined by dividing the maximum load by the cross-sectional area of the strip. The modulus of elasticity of copper is approximately 117 GPa (17,000,000 psi). This value may vary slightly depending on the specific grade and manufacturing process of the copper strip. The formula can be used for copper strips of different thicknesses, but the maximum stress value should also be adjusted accordingly. Other factors that should be considered when
  • #1
wock
3
0

Homework Statement


3. Calculate the minimum diameter of drum on which copper strip 4mm thick may be wound if the maximum bending stress is not to exceed 332MN/m2.
Assume E = 95 GN/m2


σ /(yxE)=r

Homework Equations





The Attempt at a Solution



would this work if so i make it 1.7m aprox
 
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  • #2
I believe you need to invert that answer. The form I am used to seeing is

[tex]\frac{1}{\rho}=\frac{\sigma_{max}}{E*c}[/tex]

Where rho is the radius of curvature.
 
  • #3


I would first verify that the units used are correct. The maximum bending stress is given in MN/m2, which should be converted to N/m2 for consistency. The equation used is also not clear, as it is missing some variables and it is not clear what is being solved for.

Assuming that the equation is meant to be σ = M(r/E), where M is the bending moment and r is the radius of the drum, and solving for r, the minimum drum diameter can be calculated as follows:

1. Convert maximum bending stress to N/m2: 332 MN/m2 = 332,000,000 N/m2
2. Calculate the bending moment using the thickness of the copper strip and its modulus of elasticity: M = (4mm x 95 GN/m2) / 2 = 190 MN/m
3. Substitute values into the equation: 332,000,000 = 190 MN/m (r/95 GN/m2)
4. Solve for r: r = (332,000,000 x 95 GN/m2) / 190 MN/m = 166m

Therefore, the minimum drum diameter for the given conditions would be approximately 166 meters. It is important to note that this is only an estimate, as the actual minimum diameter may vary depending on other factors such as the material properties of the drum and the method of winding. It is also important to consider safety factors and potential failure modes when designing a drum for winding copper strips.
 

1. What is the formula for calculating the minimum drum diameter for copper strip?

The formula for calculating the minimum drum diameter for copper strip is: D = (2tS)/M, where D is the minimum drum diameter, t is the thickness of the copper strip, S is the maximum stress, and M is the modulus of elasticity of copper.

2. How do you determine the maximum stress for copper strip?

The maximum stress for copper strip can be determined by dividing the maximum load by the cross-sectional area of the strip. The maximum load can be obtained from the specifications or testing, and the cross-sectional area can be calculated by multiplying the width and thickness of the strip.

3. What is the modulus of elasticity of copper?

The modulus of elasticity of copper is approximately 117 GPa (17,000,000 psi). This value may vary slightly depending on the specific grade and manufacturing process of the copper strip.

4. Can the formula be used for copper strips of different thicknesses?

Yes, the formula for calculating the minimum drum diameter can be used for copper strips of different thicknesses. However, it is important to note that the maximum stress value should also be adjusted accordingly for different thicknesses.

5. What other factors should be considered when calculating the minimum drum diameter for copper strip?

Other factors that should be considered when calculating the minimum drum diameter for copper strip include the type of drum (e.g. solid or hollow), the material and strength of the drum, and the desired safety factor. These factors can affect the overall strength and stability of the drum and should be carefully evaluated when determining the minimum drum diameter.

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