Is my piezo-electric actuator working correctly?

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In summary, the conversation is focused on using a piezo-electric actuator to move a sample with a small displacement. The person is using a ThorLabs AE0203D08F and is trying to detect the displacement at a specified DC voltage of around 100V. They have been unable to detect any displacement up to 140V and are seeking advice from others who have experience with piezos. Some suggestions are to check the polarity, watch for any optical changes, and consider any non-linearities in the piezo's behavior. The person also provides a link to the manufacturer's website for more information on the device.
  • #1
G01
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Hi guys.

I'm trying to use a piezo-electric actuator in a project of mine to move a sample a very small displacement. I am currently working with a ThorLabs AE0203D08F. I'm trying to detect the displacement of the device at a specified DC Voltage, somewhere around the range of 100V. Currently, I am placing a while above a test stage on top of the actuator. I put the wire as close as optically possible using a telescope and increase the voltage on the actuator until a short is detected between the stage and the wire. Using this method I would be able to see if the device is actually displacing the way it should.

Anyway, I have yet to detect any displacement anywhere from 0-140V. I was wondering if maybe I am doing something incorrectly, since I am somewhat new to piezos. The max displacement of the piezo is 9.1 microns at 150V. Does anyone have any ideas as to why I am not detecting an displacement with this device?

Thanks for any advice you guys can offer. Also, I did not know what forum this would best fall under, so if a mentor can move this to the best suited forum, it would be much appreciated. Thanks again!
 
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  • #2
This may seem silly, but have you checked the polarity?
You imply that you can optically resolve the initial separation, so why not just watch to see what happens?
 
  • #3
I have zero experience with piezos, but I was under the impression that they aren't proportional. Doesn't it take a certain threshold voltage to trigger one, and then it goes to full deflection?
 
  • #4
mda said:
This may seem silly, but have you checked the polarity?
You imply that you can optically resolve the initial separation, so why not just watch to see what happens?

Yes, the piezo is marked so we know we have the correct polarity.

The thing is that I can optically see any displacement of the piezo. If I apply an AC voltage to the stack, it vibrates and you can hear it if the frequency is in the audible range, but I can't seem to detect any DC displacement.

Danger said:
I have zero experience with piezos, but I was under the impression that they aren't proportional. Doesn't it take a certain threshold voltage to trigger one, and then it goes to full deflection?

This piezo stack is built to be able to displace different amounts within a range of voltages. This piezo stack deflects a certain amount for a given voltage and deflects around 60 microns per volt. As you up the voltage, you up the displacement of the piezo, or so it should be, but that is what I cannot seem to detect.
 
  • #5
By 'piezo stack', then, do you mean that you have several crystals layered, each with its own voltage input? If so, perhaps it's simple mechanical insulation between them that's messing things up. Or (way out on a limb) maybe there's an electrical delay that's causing them to react out of phase with each other?
 
  • #6
Danger said:
By 'piezo stack', then, do you mean that you have several crystals layered, each with its own voltage input? If so, perhaps it's simple mechanical insulation between them that's messing things up. Or (way out on a limb) maybe there's an electrical delay that's causing them to react out of phase with each other?

Honestly I am not quite sure, I'm working on figuring it out right now. Here is a link to the device's page on the ThorLab's website for more information until I figure it out for myself.

http://www.thorlabs.com/NewGroupPage9.cfm?ObjectGroup_ID=61&visNavID=655

I have the AE0203D08F piezo stack.

From the website I learned:

Piezo-electric actuators are made by stacking layers of piezo-electric material together in series and electrically wiring the layers together in parallel. When a voltage is applied to the material, the material responds by rapidly changing its size by a very small amount. As a result, piezo-electric actuators are ideal devices for use in applications that require rapid and precise nanometer to micrometer scale position changes.

So, it seems that the separate layers of crystals each have their own inputs, but the voltage for each will be equal since they are wired in parallel to the main voltage source.
 
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  • #7
Okay, I misunderstood. I thought that you had assembled the stack yourself using normal single-plane (my term) crystals. Since it's a commercial unit, have you tried contacting the manufacturer? It might be either a factory defect in your particular stack, or a misinterpretation of the wiring specifications on your part. It can't hurt to give them a call.
 
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  • #8
G01 said:
The thing is that I can optically see any displacement of the piezo. If I apply an AC voltage to the stack, it vibrates and you can hear it if the frequency is in the audible range, but I can't seem to detect any DC displacement.

Ok, I've never built anything with a piezo, and I can't see your equipment, so these may sound silly but here goes... (I'm sure you know more than me)

Firstly, can you actually see any displacement under DC?
What about with and without the stage?
If you force the wire to contact the stage, does it actually make a circuit?
(maybe the stage is anodized, etc etc)

Also be aware that piezos have a few non-linearities (e.g. hysteresis) that make things more challenging.
 
  • #9
mda said:
Ok, I've never built anything with a piezo, and I can't see your equipment, so these may sound silly but here goes... (I'm sure you know more than me)

Firstly, can you actually see any displacement under DC?
What about with and without the stage?
If you force the wire to contact the stage, does it actually make a circuit?
(maybe the stage is anodized, etc etc)

Also be aware that piezos have a few non-linearities (e.g. hysteresis) that make things more challenging.

No, I can't see any displacement under DC. I didn't expect to since 9.1 microns is very hard to see, even with a telescopic lenses. I expected to be able to detect it when the circuit was completed by the rise. (I know that the wire and stage do indeed make a circuit when touched.)

Here is what I think may be possibilities as to what is wrong.

1. I don't have the wire close enough to the stage, so that even at max displacement, the wire and stage still do not touch.

2.The piezo, for some reason unknown to me, does not displace under a DC bias.

Possibly it is the first one, but I do not know of a reason why the piezos shouldn't react to a DV voltage. What do you guys think?
 
  • #10
Sorry, but I'm out. I don't know enough about it to carry on with any suggestions. I'll continue to monitor the thread, though, because I'm interested to see what happens.
 
  • #11
G01 said:
1. I don't have the wire close enough to the stage, so that even at max displacement, the wire and stage still do not touch.

2.The piezo, for some reason unknown to me, does not displace under a DC bias.

Possibly it is the first one, but I do not know of a reason why the piezos shouldn't react to a DV voltage. What do you guys think?

I've worked with one of the Thorlabs piezoelectric actuators and used DC Voltage. And I could measure a displacement, though I didn't use your method but used the actuator in a laser setup.

Maybe you find http://www.ac.tut.fi/aci/courses/ACI-51106/pdf/Piezo/Piezo-laboverview.pdf useful. In the pdf a laboratory work about piezoelectric actuators is described, in particular how to measure the displacement.

My suggestion would be to do the following (I don't know if it works):
Take the piezo and squeeze it gently with your fingers. Observe if you can measure a negative voltage. If yes, this could provide a possibility to measure a displacement.

Take two piezos now and clamp them together in a mount (gently).

[piezo1] [piezo2]

The left piezo1 serves as measurement device, so just measure if some voltage occurs.
For the right piezo2 you apply your voltage, but go from 0V to 100V and observe if a voltage at piezo1 occurs.

---

Note: When squeezing the piezo with your finger, I don't know if you measure a voltage only for a short moment or as long as you squeez the piezo.
 
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  • #12
Edgardo said:
Note: When squeezing the piezo with your finger, I don't know if you measure a voltage only for a short moment or as long as you squeez the piezo.

Okay, I'm back for a moment. It's the displacement of the crystal lattice that causes the electrical output, so it's a one-shot deal. (At least, with any piezo device that I've dealt with.) You get a jolt when you squeeze it, and maybe another when you release it, but nothing in between.
 
  • #13
G01 said:
1. I don't have the wire close enough to the stage, so that even at max displacement, the wire and stage still do not touch.
I think you should seriously consider this possibility. If your optical system is not good enough to see the displacement of the stage, chances are you aren't getting close enough. Even with a really good optical system, positioning something manually within 9 micron of something without touching requires surgical precision.

The piezo, if it is working properly should displace under a DC voltage unless its movement is being restricted somehow. There is a fairly low probability that the device has failed I would think (ThorLabs piezos are fairly robust in my experience), also the arrangement of piezo elements into stacks greatly reduces the hysteresis problem, to the point where hysteresis generally will not be an issue over distances of a few 10s of nanometers or more.

Claude.
 
  • #14
Claude Bile said:
I think you should seriously consider this possibility. If your optical system is not good enough to see the displacement of the stage, chances are you aren't getting close enough. Even with a really good optical system, positioning something manually within 9 micron of something without touching requires surgical precision.

The piezo, if it is working properly should displace under a DC voltage unless its movement is being restricted somehow. There is a fairly low probability that the device has failed I would think (ThorLabs piezos are fairly robust in my experience), also the arrangement of piezo elements into stacks greatly reduces the hysteresis problem, to the point where hysteresis generally will not be an issue over distances of a few 10s of nanometers or more.

Claude.

Thanks Claude. I'm currently trying to think of another way we can test the displacement of the piezo. Our optical system is nowhere near perfect, believe me, and none of us have surgical precision in anything we do!:rolleyes: I tried Edgardo's method with another piezo, one from a buzzer since I don't have another Thor Labs one yet. (The point was to test the first one and see if it worked decently.) I was not able to detect a voltage from the buzzer piezo, but this may be because it is not sensitive enough. Do you think I'd need to get another piezo stack from Thor to get results with his method? Also, If you have any advice on alternate means of testing the device, feel free to share.
 
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  • #15
The piezo specs should tell you the maximum force the piezo can apply. I would venture that it would not be much, since the piezo is designed to operate with high precision, such piezos generally aren't designed to push very hard.

The piezo should have a characteristic resonance specified by the manufacturer where the impedance is lowest. I would suggest putting an AC signal across the piezo elements and seeing if you can observe this resonance.

Another test you could try (in the same vein as Edgardo's method) is to glue a quartz tuning fork (watch crystal) to the piezo, then putting an AC signal over the piezo and measuring the response of the tuning fork. If the piezo is working, it should vibrate the tuning fork at the frequency its being driven at.

Claude.
 
  • #16
The AE type piezo stacks are polarity sensitive and care must be used to connect + to the correct color wire from the stack (red). Do not reverse this polarity. In other words do not apply a negative potential at any time to the stack. Negative potential will more then likely remove the piezo effect and all you have left is a quartz crystal. Piezo stacks want to be pre-loaded, typically at around 400Nm. Then the applied potential will exert roughly about 800/900Nm. You should see the deflection, motion, as the piezo expands.
 
  • #17
G01 said:
Hi guys.

I'm trying to use a piezo-electric actuator in a project of mine to move a sample a very small displacement. I am currently working with a ThorLabs AE0203D08F. I'm trying to detect the displacement of the device at a specified DC Voltage, somewhere around the range of 100V. Currently, I am placing a while above a test stage on top of the actuator. I put the wire as close as optically possible using a telescope and increase the voltage on the actuator until a short is detected between the stage and the wire. Using this method I would be able to see if the device is actually displacing the way it should.

Anyway, I have yet to detect any displacement anywhere from 0-140V. I was wondering if maybe I am doing something incorrectly, since I am somewhat new to piezos. The max displacement of the piezo is 9.1 microns at 150V. Does anyone have any ideas as to why I am not detecting an displacement with this device?

Thanks for any advice you guys can offer. Also, I did not know what forum this would best fall under, so if a mentor can move this to the best suited forum, it would be much appreciated. Thanks again!

You are trying to measure 9 microns with a switch? Better re-think that one! Just put a mirror on the actuator and set up an interferometer with a laser. If you can't see fringes moving like mad as you vary the voltage then the actuator is defective. OK?
 

1. How do I know if my piezo-electric actuator is working correctly?

The best way to determine if your piezo-electric actuator is working correctly is to perform a function test. This can be done by applying a voltage to the actuator and observing its response. If the actuator is functioning properly, it should move or vibrate in response to the applied voltage.

2. What are some common signs of a malfunctioning piezo-electric actuator?

Some common signs of a malfunctioning piezo-electric actuator include no movement or vibration when a voltage is applied, uneven or erratic movement, or a complete failure to respond to any voltage. Visible physical damage or wear and tear on the actuator may also indicate a malfunction.

3. Can a piezo-electric actuator be repaired if it is not working correctly?

In most cases, a malfunctioning piezo-electric actuator cannot be repaired and will need to be replaced. However, if the actuator is still under warranty, it may be able to be repaired or replaced by the manufacturer. It is important to carefully follow the maintenance and care instructions for your specific actuator to prolong its lifespan.

4. How can I prevent my piezo-electric actuator from malfunctioning?

To prevent a piezo-electric actuator from malfunctioning, it is important to handle it with care and follow the manufacturer's instructions for use and maintenance. Avoid applying excessive force or voltage to the actuator, and protect it from extreme temperatures and moisture. Regularly checking for any visible damage or wear and tear can also help prevent malfunctions.

5. How long should a piezo-electric actuator last?

The lifespan of a piezo-electric actuator can vary depending on its quality, usage, and maintenance. On average, a well-maintained actuator can last anywhere from 10,000 to 100,000 hours of use. However, some high-quality actuators can last up to 1 million hours. It is important to regularly check and replace worn or damaged actuators to ensure optimal performance.

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