High heat high inpact insulator infomation wanted

In summary, silicon rubber can be used as an insulator in high heat, while fiberglass can take a lot of heat.
  • #1
MIKESMIND
18
0
I would like to find an insulator that can work in high heat and take a beating. A strong metal would be nice. It will be taking a beating and it will have to hold the copper in it form or the copper will flattened out
 
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  • #2
Aren't metals usually conductive?
Silicon rubber is great stuff.
Fiberglass can take a lot of heat.
What are you trying to do?
 
  • #3
Sorry for the delay
Yes but what I would like is a metal tube coated with rust on the outside and a good conductor on the inside. Copper is too soft and flattened out in a few minutes. The insulation breaks as well

y
 
  • #4
MIKESMIND said:
Sorry for the delay
Yes but what I would like is a metal tube coated with rust on the outside and a good conductor on the inside. Copper is too soft and flattened out in a few minutes. The insulation breaks as well

y

As Carl points out, metals are generally conductive. There might be some coating that could be applied to the metal shape that would be non-conductive (up to some voltage).

Can you list your specifications for this application? What breakdown voltage (or breakdown electric field, since the thickness may not be specified)? Can you define "tough" and "beating"? Is it a compressive load only, or is there a rubbing/frictional action too that it needs to stand up against? What are the shapes of the objects that come in contact with each other?
 
  • #5
The max voltage would be no higher then 80 volts. The current could go as high as a 2000 amp pulse of about 100th of a second and about 20 a second. These are not fixed the lower the voltage and the higher the current the better.
This unit is going to be like a car hitting a brick wall 20 times a second the copper is going to be beat and flatened. It will also be under high g force. It's like a RAM gun that's 2" long.
 

1. What is a high heat high impact insulator?

A high heat high impact insulator is a material that is designed to withstand both high temperatures and physical impacts. It is commonly used in industrial applications where equipment operates at high temperatures and is subject to frequent impacts or vibrations.

2. What are some common materials used as high heat high impact insulators?

Some common materials used as high heat high impact insulators include ceramics, silicone, rubber, and fiberglass. These materials have properties that make them resistant to both heat and impact.

3. How is the effectiveness of a high heat high impact insulator measured?

The effectiveness of a high heat high impact insulator is typically measured by its thermal conductivity and impact resistance. Thermal conductivity refers to the material's ability to transfer heat, while impact resistance measures its ability to withstand physical impacts without breaking or deforming.

4. What are the benefits of using high heat high impact insulators?

Using high heat high impact insulators can provide several benefits, including reducing the risk of equipment failure due to heat or impacts, improving energy efficiency by reducing heat transfer, and protecting workers from hot surfaces. They can also help extend the lifespan of equipment by providing insulation and protection.

5. What factors should be considered when choosing a high heat high impact insulator?

When choosing a high heat high impact insulator, it is important to consider the operating temperature of the equipment, the level of impact and vibration it will be subjected to, and the compatibility of the insulator with other materials and chemicals in the environment. It is also essential to consider the cost and installation process of the insulator.

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