What is the level of detail and purpose of this IC engine simulation project?

In summary, you are trying to find the forces on a rod per degree of rotation. You have the geometry worked out for the crank, rod, and piston, but you are looking for the forces due to the piston moving. You are also looking to improve the model by treating the conrod and piston seperately.
  • #1
Aetro
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0
Hello this is my first post on the forum, i have very little knowledge in physics and high level mathematics, but for the past few years I've been dabbling with excel on a way to compare and give rough estimates of many facets of engines.

At the moment what I am working on is determining the forces on a rod per degree of rotation(as if something were spinning the crank and neglecting compressive forces in the chamber). I have the complete geometry worked out for the crank, rod, and piston at the moment, and this seems to be the next step.

I tried to post my sheet but it was too large. Please let me know what values would be necessary to do this and ill attempt to get them from the spreadsheet. If possible i would like to be able to account for different rod materials like steel and aluminum(different alloys if possible)

Im not familure with most symbols so any formula will need a pretty thorough explanation.

Thanks ahead of time
 
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  • #2
  • #3
xxChrisxx said:
So you are finding the acceleration of the piston over tthe two cycles. I'm not sure how you can post your spreadsheet on here. You can upload it to google docs and share the link.

Similar thread.

https://www.physicsforums.com/showthread.php?t=343029
Thanks that isn't quite what i was going for, its actually much better. At the bottom of that thread is exactly the kind of detail I am looking to do, but it has no figures with the graphs. I would imagine the gas pressure force would hold approximately the same shape but change in magnitude with other engines?

Would there be a way to create those graphs with excel without importing it, or is there a more versatile program that i should be using anyway?

http://spreadsheets.google.com/ccc?key=0AlR-WyVQnf6LdF9MS2JRMi15T2N5Y1FyaHpCMHcwRHc&hl=en
seems that the lookup function i relied on so heavily isn't supported in google docs
 
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What level of detail are you looking for in the simulation? Also what exactly are you trying to find the forces for?


My sim will only find the forces due to the piston moving, what I did to simplify the model (and to be conservative) was I lumped the top half of the conrod mass and piston together (so basically said the piston weights more but the conrod doesn't weight anything). All of what I did was done using spreadsheets. I'm acutally looking to improve the model by using MATLAB and treating the conrod and piston seperately.

This is hard though as the centriod of the rod doesn't stay on a linear path.

The GPF changes with RPM, the problem with the one I did was I had to assume that was constant over the whole operating range as I didnt have enough data to calulate more than 1 GPF cycle. This also makes an approximation to pumping losses. It will also change with engine but the same basic shape is kept.

It doesn't matter if googledocs screws it up, all the data will be there i'll just look at it offline.
 
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  • #5
xxChrisxx said:
What level of detail are you looking for in the simulation? Also what exactly are you trying to find the forces for?


My sim will only find the forces due to the piston moving, what I did to simplify the model (and to be conservative) was I lumped the top half of the conrod mass and piston together (so basically said the piston weights more but the conrod doesn't weight anything). All of what I did was done using spreadsheets. I'm acutally looking to improve the model by using MATLAB and treating the conrod and piston seperately.

This is hard though as the centriod of the rod doesn't stay on a linear path.

The GPF changes with RPM, the problem with the one I did was I had to assume that was constant over the whole operating range as I didnt have enough data to calulate more than 1 GPF cycle. This also makes an approximation to pumping losses. It will also change with engine but the same basic shape is kept.

It doesn't matter if googledocs screws it up, all the data will be there i'll just look at it offline.

I would like to be as accurate as possible within reason (does that actually help?) I am trying to find any forces that might limit the capabilities of the parts or the engine as a whole. Mostly I am hoping i can get reasonable estimates of limiting factors like maximum RPM, and cylinder pressures, or flow, or to find what would be necessary to reach certain torque, power, rpm, or flow.

Basically something where i can know what to expect from different engines or changing parts or capibilities. Eventually i would like to be able to estimate cylinder pressures, volumetric efficiency, and fiddle with cam timing, but at the moment that looks to be far into the future.

Wouldnt the centriod(quick wiki search) stay in one fixed location between the ends of the rod? I would assume there would have to be a way to find its position given the two ends once its relative position is known
 

1. What is an IC Engine simulation project?

An IC Engine simulation project is a computer-based model that replicates the behavior and performance of an internal combustion engine. It allows scientists and engineers to study and analyze the complex processes that occur inside an engine, such as fuel combustion, heat transfer, and fluid dynamics.

2. Why is IC Engine simulation important?

IC Engine simulation is important because it provides valuable insights into the performance and efficiency of internal combustion engines. By studying the simulation results, scientists and engineers can optimize engine designs, improve fuel efficiency, reduce emissions, and identify potential issues before building a physical prototype.

3. What are the components of an IC Engine simulation project?

The components of an IC Engine simulation project typically include a detailed geometry model of the engine, a combustion model, a heat transfer model, and a fluid dynamics model. These models work together to simulate the processes that occur inside the engine, and their accuracy is crucial for obtaining reliable results.

4. How is an IC Engine simulation project validated?

An IC Engine simulation project is usually validated by comparing its results with experimental data from physical engine tests. This validation process ensures that the simulation accurately represents the real-world behavior of the engine. Additionally, sensitivity analyses can be performed to test the effects of different parameters on the simulation results.

5. What are the limitations of IC Engine simulation?

Although IC Engine simulation is a powerful tool, it does have some limitations. One of the main limitations is the accuracy of the models used, as they are based on simplifications and assumptions. Another limitation is the computational time and resources required, as simulations can be time-consuming and computationally expensive. Additionally, the accuracy of the simulation results also depends on the quality of the input data and assumptions made by the user.

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