Back-spinning conveyors instead of wings?

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In summary, the conversation revolved around a proposed idea of using backspin on a high-speed conveyor belt to create lift on an aircraft. However, the idea was deemed implausible and not efficient due to the principles of fluid dynamics. Various factors such as drag, boundary layer gradients, and separation were discussed, and alternative methods were suggested, including using a bread roller for the wing and positioning engines in front and behind the conveyor belt for a more laminar flow. The conversation ended with the individual planning to build a mock wind tunnel to test the concept.
  • #36
Brian_C said:
The torque required to spin the conveyor belt will generate a pitching moment, which would have to be corrected.

Hah, you're right. The question is how much.
 
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  • #37
Pitching moment? Of all the trivial concerns that takes the cake.

The belt is made out of metallic wrapping paper for goodness sakes! Even at 120 mph tangential speed how much of a moment could that possibly create?

Pitch would only be effected while the belt is accelerated or decelerated! Pitch is the only axis which is unaffected by rotation of the belt and pipe. My concerns are the gyroscopic forces, yaw and roll and I don't anticipate that to be such a problem - but I could be wrong - I haven't done the calculations.

The wrapping paper and roller is super light, I don't see why a 1 inch pipe rotating at 15,000 rpm will generate that much of a pitching moment, especially when you consider that on a real plane, it will be accelerated as the relative windspeed increases. There is no way in the world that the pitching moment would be anything in comparison to the anti pitching resisting forces of the wing and tail wing.

Also magnus sail boats don't steer through the magnus effect, they steer through the rudder like all boats. And the boats do move through the water, even when a small sailboat is filled with 3 people! also the tangential speeds on those sailboats are 25 mph maximum with the wind, my belt will have relative speeds anywhere from 50 mph - 120 mph! The amount of force needed to lift a remote control airplane vs the amount of force to move a sailboat with 3 people is dramatically less.

On top of that, the belt is in the shape similar to a NACA 4 series airfoil, the geometry of the belt itself will generate part of the lift, I am not going for creating lift via the magnus effect. Unlike a back-spinning ball I am mainly focused on reducing the viscous forces over the top of the wing - maybe it won't produce all that much lift, I don't know, but as far as I know, my design has never been tried.

The design is not perfect, I will have a bunch of challenges making the thing work, but I am pretty sure it's going to fly.
 
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  • #38
The biggest problem I could think of with this design was how I was going to center the rotor to the roller pipe - I figured that in order to prevent a wobbling I would need to somehow perfectly bind the rotor into the exact center of the roller pipe. However I think I have come up with a solution to that problem of rotational stability. It will be achieved by making a special mold for the 1 inch outer diameter bearing. The propeller engine will be behind a wall, with a hole drilled in it. The rotor poll will stick out of the fusalage or will be partially encased in the pipe itself, and the bearing will fit around the rotor, it will have a mold on it to attach the inside bore of the bearing to fusalage, and the outer bearing will be attached to the inside of the pipe - along with the rotor. Looking into the rotor, the mold will have to look something like one of those depictions of space-time curvature around a black whole.

The issue will be whether or not I will be able to get a bearing to fit inside the pipe and 2) whether or not I will be able to strongly bond the rotor to the wing pipe.
A third problem will be the whether or not the prop engine will be able to handle the increased torque of the pipe.
 
  • #39
It seems to me that the lift to weight ratio would be very low, as all of these equipment to make the belt spin will have more effect on the aircraft than the lift generated.

or is this just proof of concept?
 
  • #40
MotoH said:
It seems to me that the lift to weight ratio would be very low, as all of these equipment to make the belt spin will have more effect on the aircraft than the lift generated.

or is this just proof of concept?

Yes this is a concept design. My goal is to get a plane to lift off the ground.

After I have proven the concept I will focus on trying to get the weight of the conveyor system reduced as much as possible.

The key will be to find a lightweight and rigid roller. I am still looking around. The pipes on sale at a local RC hobby shop still seem like the best solution - they are designed to strengthen the leading edge of styrofoam airfoils so they don't dent when the plane crashes - I was delighted to find that the pipes are lighter and more rigid than solid aluminum rods of the same diameter. They are not ideal, but they are much better.

If the design is successful anyway, scaling up to reduce the weight will not be terribly difficult - carbon fiber rollers ceramic bearings, and some yet-to-be-discovered-by-me suitable belt likely already inside a DuPont catalog will all add up to reduced weight. Of course I'll cross that bridge if and when I get there.
 
  • #41
WCOLtd said:
Pitching moment? Of all the trivial concerns that takes the cake.

The belt is made out of metallic wrapping paper for goodness sakes! Even at 120 mph tangential speed how much of a moment could that possibly create?

Pitch would only be effected while the belt is accelerated or decelerated! Pitch is the only axis which is unaffected by rotation of the belt and pipe. My concerns are the gyroscopic forces, yaw and roll and I don't anticipate that to be such a problem - but I could be wrong - I haven't done the calculations.

The wrapping paper and roller is super light, I don't see why a 1 inch pipe rotating at 15,000 rpm will generate that much of a pitching moment, especially when you consider that on a real plane, it will be accelerated as the relative windspeed increases. There is no way in the world that the pitching moment would be anything in comparison to the anti pitching resisting forces of the wing and tail wing.

Also magnus sail boats don't steer through the magnus effect, they steer through the rudder like all boats. And the boats do move through the water, even when a small sailboat is filled with 3 people! also the tangential speeds on those sailboats are 25 mph maximum with the wind, my belt will have relative speeds anywhere from 50 mph - 120 mph! The amount of force needed to lift a remote control airplane vs the amount of force to move a sailboat with 3 people is dramatically less.

On top of that, the belt is in the shape similar to a NACA 4 series airfoil, the geometry of the belt itself will generate part of the lift, I am not going for creating lift via the magnus effect. Unlike a back-spinning ball I am mainly focused on reducing the viscous forces over the top of the wing - maybe it won't produce all that much lift, I don't know, but as far as I know, my design has never been tried.

The design is not perfect, I will have a bunch of challenges making the thing work, but I am pretty sure it's going to fly.

There will always be a pitching moment, not when it is "only accelerated or decelerated." Please be more careful when you make technical statements.

Second, a wing does not produce 'anti pitching moment'.

Your posts would benefit greatly from a diagram, as opposed to long paragraphs.

If the design is successful anyway, scaling up to reduce the weight will not be terribly difficult - carbon fiber rollers ceramic bearings, and some yet-to-be-discovered-by-me suitable belt likely already inside a DuPont catalog will all add up to reduced weight. Of course I'll cross that bridge if and when I get there.

...:rolleyes: Let's not put the cart before the horse.
 
  • #42
I wrote it in the same erroneous way so that he could better understand it. I think you understand what I mean though, it won't have any effect on the aircraft's ability to pitch up and down. You said it yourself better than I did. Except I disagree when you inferred that there might be some legitimacy in the concern, it's really trivial.

What I meant by "anti pitching moment" was really "anti pitching torque", and due to the length of the distance between the rear wing and the surface area of the rear wing, the resistance to pitching motion is far greater than any motion induced by torque from getting the wrapping paper belt and the 1 inch diameter roller up to speed. Not to mention the fact that the belt will be accelerated to top speed while on the ground. I don't see what would have to be corrected or compensated for relating to the pitching axis of the plane.

You're right I suppose the issue is that I need to post my design up for people to be able to correctly critique it - he might imagine just a giant roller in the front absent a conveyor in which case he would be more correct in worrying about the pitching torque, and the tendency for the plane to want to tilt up and down. I suppose he just didn't read the entire thread.

I wish I had a scanner to post my designs. It would simply take way too long if I used a computer image software like photo shop.

...let's not put the cart before the horse
that's analogous to saying "I'll cross that bridge if and when I get there" which basically means "lets not get ahead of ourselves - let's worry about that if we ever will need to."
 
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  • #43
Yes, because a conveyor belt will keep spinning forever once its set into motion. No torque required.
 
  • #44
WCOLtd said:
I wrote it in the same erroneous way so that he could better understand it. I think you understand what I mean though, it won't have any effect on the aircraft's ability to pitch up and down. You said it yourself better than I did. Except I disagree when you inferred that there might be some legitimacy in the concern, it's really trivial.

You can't wish away problems in engineering. If its trivial, then show that its is. You are incorrect if you do not think it will cause gyroscopic coupling moments. Now, the magnitude of those couplings (and how they scale from your model scale to a prototype size) are an entirely different story. Do you really think spinning belts on a full size aircraft would also produce "trivial" moments?

As for the pitching moment on the belt - yes, there will be one. The rollers will have a reaction torque on the airframe - in pitch - all the time.
 
  • #45
To me, this just seems so absurd, the main propeller engine on the front will be producing far more torque than the rotors along the belt. According to this way of thinking I should be far more concerned with the plane doing perpetual barrel rolls through the air than I should be concerned with pitching.
 
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  • #46
WCOLtd said:
To me, this just seems so absurd, the main propeller engine on the front will be producing far more torque than the rotors along the belt. According to this way of thinking I should be far more concerned with the plane doing perpetual barrel rolls through the air than I should be concerned with pitching.

The angular momentum of the propeller lies along the longitudinal axis of the aircraft, the rollers are on the lateral axis. Why do you think these two are directly comparable?

My point is that you need to stop "this way of thinking", and dig into a textbook on flight dynamics because a lot of what one may think and what really happens is counter-intuitive.

Also, a course correction: what is a "propeller engine"? There is a propeller and an engine, not a propeller engine.
 
  • #47
WCOLtd said:
The biggest problem I could think of with this design was how I was going to center the rotor to the roller pipe - I figured that in order to prevent a wobbling I would need to somehow perfectly bind the rotor into the exact center of the roller pipe. However I think I have come up with a solution to that problem of rotational stability. It will be achieved by making a special mold for the 1 inch outer diameter bearing. The propeller engine will be behind a wall, with a hole drilled in it. The rotor poll will stick out of the fusalage or will be partially encased in the pipe itself, and the bearing will fit around the rotor, it will have a mold on it to attach the inside bore of the bearing to fusalage, and the outer bearing will be attached to the inside of the pipe - along with the rotor. Looking into the rotor, the mold will have to look something like one of those depictions of space-time curvature around a black whole.

The issue will be whether or not I will be able to get a bearing to fit inside the pipe and 2) whether or not I will be able to strongly bond the rotor to the wing pipe.
A third problem will be the whether or not the prop engine will be able to handle the increased torque of the pipe.

Pretending like your idea might work, you can picture your belt sections like 'very wide fan belts' or conveyor belting. Your wing surface might consist of 80-90 % moving belts (3 or 4 feet wide each) and the remainder would be non moving support sections.

There are numbers of options to connect the tubes,(some type of flex connector) finding the least weight method will be the hard part.

Offsetting the pipe torque should not be a problem, sense we are in such a fictional process, why not have an offsetting spin of electric motor/generator power system spread as far out into each wing as needed?
 
  • #48
Devil's Advocate:
Cyrus said:
My point is that you need to stop "this way of thinking", and dig into a textbook on flight dynamics because a lot of what one may think and what really happens is counter-intuitive.
Well, there's a lot to be said for his putting his money where his mouth is...

What is wrong with him building his prototype? So he learns some things along the way. Far better that he follow it through than that we discourage him and he drops it.

Cyrus said:
Also, a course correction: what is a "propeller engine"? There is a propeller and an engine, not a propeller engine.
He is resetting context. Simply saying "engine" in the context of a discussion about wings might be confusing. Nitpicky at best, cheap shot at worst.
 
  • #49
DaveC426913 said:
Devil's Advocate:

Well, there's a lot to be said for his putting his money where his mouth is...

What is wrong with him building his prototype? So he learns some things along the way. Far better that he follow it through than that we discourage him and he drops it.

Nothing - and I never said there was. What I did say; however, was not to make engineering statements with nothing to back it.


He is resetting context. Simply saying "engine" in the context of a discussion about wings might be confusing. Nitpicky at best, cheap shot at worst.

I am simply correcting him Dave, relax. :smile:

Would you prefer that he goes on using incorrect terminology?...:confused:
 
  • #50
Cyrus said:
I am simply correcting him Dave, relax. :smile:

Would you prefer that he goes on using incorrect terminology?...:confused:

I don't agree that he is using incorrect terminology.

If you can have a jet engine and a steam engine, you can have a prop engine.
 
  • #51
DaveC426913 said:
I don't agree that he is using incorrect terminology.

If you can have a jet engine and a steam engine, you can have a prop engine.

Find me an aerospace book that uses that term and I will concede to you.
 
  • #52
Cyrus said:
Find me an aerospace book that uses that term and I will concede to you.
Appeal to authority. That does not make him wrong. Or me.

Don't tempt me to run around going "Cyrus (you know, the airplane expert?) He's never heard of a prop engine!"
 
  • #53
Good luck with that terminology: let me know how it works out for you. :wink:
 
  • #54
Cyrus said:
The angular momentum of the propeller lies along the longitudinal axis of the aircraft, the rollers are on the lateral axis. Why do you think these two are directly comparable?

I thought that critique might come up, the reason I think It's not a problem is because;

1) the fact that the engine powering the belt is far less powerful than the main engine - I don't know exactly how much less because they don't keep track of the torque of the RC propeller rotors as far as I know.

2) Using mathematics it is indeed possible to relate the two axis to one another. Using just intuition - the forces normal to the longitudinal axis of the aircraft is equal to 4pi times the integral of the resistance across the surface area over the upper surface from the fusalage to the tip of the wing. (To calculate the resistance forces I assume I will need a more complete understanding of fluid dynamics)

Cyrus said:
My point is that you need to stop "this way of thinking", and dig into a textbook on flight dynamics because a lot of what one may think and what really happens is counter-intuitive.

Ok. you know more than I do - I'll concede that - so name a book and I'll buy it and I'll read it.

Also, a course correction: what is a "propeller engine"? There is a propeller and an engine, not a propeller engine.

A propeller engine is an engine that powers a propeller.
 
  • #55
WCOLtd said:
I thought that critique might come up, the reason I think It's not a problem is because;

1) the fact that the engine powering the belt is far less powerful than the main engine - I don't know exactly how much less because they don't keep track of the torque of the RC propeller rotors as far as I know.

Engine\belt power has absolutely nothing to do with angular momentum. What matters is the inertia and RPM of the belt. What is the formula for angular momentum?

2) Using mathematics it is indeed possible to relate the two axis to one another. Using just intuition - the forces normal to the longitudinal axis of the aircraft is equal to 4pi times the integral of the resistance across the surface area over the upper surface from the fusalage to the tip of the wing. (To calculate the resistance forces I assume I will need a more complete understanding of fluid dynamics)

This is not correct. I don't know where you got four pi times the integral of the resistance across the surface from.

Ok. you know more than I do - I'll concede that - so name a book and I'll buy it and I'll read it.

I don't want to waste your money on a wild goose chase, so I would look over these slides instead for now:

http://www.princeton.edu/~stengel/MAE331Lectures.html

A propeller engine is an engine that powers a propeller.

No, an engine powers a propeller. The engine can be reciprocating or a turbine. There is no such thing as a 'propeller engine'. (Or it can be an electric motor)
 

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