Mechanical Power Transfer, trying to figure out the wiggle factor?

In summary, in order to transfer power using drive belts, a tensioner pulley connected to a spring-loaded arm would provide the necessary tension for the secondary belt to effectively transfer power between the five shafts.
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Mechanical Power Transfer, trying to figure out the wiggle factor?

I’m trying to figure out “power transfer” using drive belts, probably serpentine, possibly cogged.

If you have a primary drive belt that comes forward from say a 25Hp motor to power a secondary serpentine belt. The thing I can’t figure out is this. The second belt goes around a line of say five, seven, nine, etc. pulleys, causing each one to counter rotate. Then at either end you would have two idler pulleys completing the circuit or route. The simple thing would be – in say a five shaft configuration; you would simply put a second pulley, drive pulley, on the center of the five individual shafts (shaft number three), right? The problem is – those five shafts that the second belt is on – needs to move (altogether as one continues unit) side to side (linearly) approximately three inches, approximately two hundred forty cycles per minute. It would almost seem like the action of a wigwag that you would see in a standard washing machine. Incase you need it, each of those other shafts represents about .25Hp +/-. And one more thing, their (as a collective whole) rotational speed would be variable, 400 – 1200RPM.

How can I energize that second set of shafts while they are moving back and forth, side to side?

Thank you in advance.

Wes
 
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  • #2
The best way to transfer the power from the primary drive belt to the secondary drive belt in this situation is through a tensioner pulley. The tensioner pulley would be connected to a spring-loaded arm that is attached to the frame to provide tension to the secondary drive belt as it moves back and forth. This tension would keep the belt in contact with the pulleys on the five shafts, allowing it to transfer the power from the primary belt to the secondary belt.
 

1. What is mechanical power transfer?

Mechanical power transfer refers to the process of transmitting and converting power from one machine or component to another through mechanical means, such as gears, pulleys, belts, or chains.

2. What is the wiggle factor in mechanical power transfer?

The wiggle factor is a term used to describe the amount of flexibility or play in a mechanical system, which can affect the efficiency and accuracy of power transfer.

3. How does the wiggle factor impact mechanical power transfer?

The wiggle factor can cause loss of power, misalignment, and wear and tear on components, leading to decreased efficiency and potential failure of the system.

4. How can the wiggle factor be minimized in mechanical power transfer?

The wiggle factor can be reduced by using high-quality, properly sized components, regular maintenance and lubrication, and implementing measures such as backlash compensation or precision alignment.

5. What are some common applications of mechanical power transfer?

Mechanical power transfer is used in a wide range of industries and machines, including automobiles, industrial equipment, household appliances, and robotics.

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