Chassis Dynos: Measuring Shaft Torque/Power

In summary, most chassis dynos use a brake inertia to measure power. This can be done with an engine or constant speed dyno.
  • #1
gfhfgh
5
0
Can anyone explain me what kind of chassis dynos are used to measure shaft torque/power and how they do it.

BTW...
Things I allready known;

I know that inertia brake dynos use a solid disc flywheel of a constant mass and radius and by meassuring time and flwheel speed (rpm), we can calculate flywheel kinetic energy and power and with car's wheel size, and drivetrain ratio we can calculate torque.

I also known that we can calculate drivetrain and tyre losses by coasting down method(disengaged clutch), but all power/torque readings measured like that won't be accurate as we can't know car's rotational parts inertia (wheels and gears).

So does chassis dynos use some extra el motor to measure frictional loses and thus calculate car's rotational inertia?
 
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  • #2
Yes. They'll typically either allow the operator to enter a (usually exaggerated) estimation of the car's frictional losses, or will 'motor' the drivetrain over to approximately measure the losses without fuelling the engine.
 
  • #3
Some chassis dynos are similar to engine dynos in that they use a variable load instead of inertia to measure power. Some of these may have the drum(s) connected to a generator driving a variable load to measure power. If the generator can also act as a motor, then drivetrain drag could be measured.
 
  • #4
well as I know most chassis dynos are brake inertia - thus BHP.
Measuring and calculating drivetrain drag is no problem, as drag is in LINEAR coleration with the speed, so you have two choises.

el. motor - you apply some power (current) to the el motor (if it is AC motor you must know its "cos fi" - power data) and when it reach steady speed you read the flywheel rpm. Then you can calculate drivetrain drag for any given rpm.

second method is so called "coast down" method with disengaged clutch. here you allow the drivetrain drag to eventualy stop the flywheel inertia, and because you know the flywheel inertia for any given rpm you can also calculate drag losses for any given rpm.

That is all OK. But I was asking about car's rotational inertia caused by wheels and gears. You can't know its mass, shape constant and radius, so it is inposible to calulate it, but they do add some error to the final HP/torque readings!

SO HOW DO YOU GET ACCURATE READINGS WITH COMMON (inertia brake) DYNO?
 
  • #5
gfhfgh said:
well as I know most chassis dynos are brake inertia - thus BHP.
Engine dynos apply a load to "brake" the engine and hold it at a fixed rpm, thus BHP. Most chassis dynos are inertia only (no braking during a run). The rate of acceleration of a heavy drum is measured, and given angular acceleration versus the angular speed and angular inertia of the drum, power is calculated. By connecting a sensor to one of the spark plugs, engine rpms can be known, and net torque can be calculated. Including drum diameter, transmission and rear end gearing information, shaft torque and effective tire diameter can be calculated.

Some chassis dynos wedge the driven tires between two long and light cylinders with a relatively small diameter (about 1 foot). Similar to engine dynos, the cylinders are applying a load so power can be measured at constant speeds. Since the tires are wedged in between the two cylinders, this affects tire losses, but I don't know by how much.

Most rare is a single drum chassis dyno that also applies a load so speeds are constant during power measurement.

Non-inertial, constant speed chassis dynos are advantagous for engine tuning.
 
Last edited:
  • #6
Yes I agree that inertial dyno is not most suitable for tuning purposes, but still they are most common, at least tunners in my surroundings use them (they aren't real tunners more "chip" tunners). And my appologise as I mixed inertial and brake dyno as same thing. It is because I found the division on some web site, that brake dynos can be - inertial brake, frictional brake and load brake (AC motor)

back to the original question, as what is the method to measure power with inertial chassis dyno.

none has give me the proper answer to that. There must be a way to do that, and as I know that those power readings can be quite accurate - how they do it.
whit how they do it I mean this again poping thing - CAR'S ROTATIONAL INERTIAL FORCE.

so is really so hard to answer the question.
 

What is a chassis dyno?

A chassis dyno is a testing equipment used to measure the torque and power output of a vehicle's engine. It is essentially a large roller that the vehicle's tires rest on while the engine is running. The dyno measures the power output at the wheels, rather than at the engine.

How does a chassis dyno work?

A chassis dyno works by measuring the force applied to the rollers by the vehicle's tires. This force is then converted into torque and power readings. The dyno also measures other parameters such as speed, RPM, and air/fuel ratio to calculate the overall performance of the vehicle's engine.

Why is it important to measure shaft torque/power?

Measuring shaft torque/power is important for several reasons. It allows vehicle manufacturers to accurately determine the performance of their engines and make improvements. It also helps mechanics and car enthusiasts diagnose and troubleshoot any issues with the engine. Additionally, it can be used for tuning and optimizing the engine's performance.

What types of vehicles can be tested on a chassis dyno?

Chassis dynos can be used to test a wide range of vehicles, including cars, motorcycles, trucks, and even some larger vehicles like buses and RVs. However, the vehicle must have a drivetrain that allows the wheels to be placed on the dyno's rollers.

Are there any limitations to using a chassis dyno?

While chassis dynos are useful tools for measuring torque and power, they do have some limitations. One limitation is that they cannot measure the performance of an engine while the vehicle is in motion. Additionally, the accuracy of the readings can be affected by factors such as tire condition, air temperature, and altitude. Proper calibration and maintenance are essential for obtaining accurate results.

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