Axial vibration on gear box and motor

In summary, the motor and gearbox were recently recoupled after the DE bearing of the gearbox was replaced. Before recoupling, the motor had satisfactory vibration levels in all directions. However, after recoupling, the axial vibration has worsened. To diagnose the issue, it is suggested to measure the phase angle between the motor and gearbox in all planes and look at the frequencies of concern. Additionally, checking for any lag between the two signals can help determine if there is an angular or parallel misalignment problem.
  • #1
sancru98
2
0
I have a motor driving a gearbox. I had DE bearing of the gearbox replaced recently as pitting in the inner race was found. Before re coupling the two units, I had the motor vibration checked and found to have satisfactory vibration levels in horizontal, vertical and axial directions. After the two were recoupled, I have done another vibration analysis and instead of improving the axial vibration, it made it worst. The axial displacement have increased...

Anyone seen this kind of problem?
 
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  • #2
Yes.

Measure the phase angle between the motor and gearbox in all planes, and we may be able to diagnose a type of misalignment. Also look where the peaks appear in the frequency spectrum, let us know where these appear and what speed the unit runs at.
 
  • #3
The cpm is around 525 while the rpm is at 680.. how do you measure phase angle?
 
  • #4
Accelerometers on both components in the same plane, look at the frequencies of concern, and look at whether there's a lag between the two signals. If the axial signals are out of phase, you likely have an angular misalignment problem. If transverse/vertical signals are out of phase, you likely have a parallel misalignment problem.
 

1. What causes axial vibration on gear box and motor?

Axial vibration on gear box and motor can be caused by a number of factors, including misalignment, unbalanced loads, worn gears, and bearing defects. It can also be a result of improper installation or inadequate lubrication.

2. How does axial vibration affect gear box and motor performance?

Axial vibration can lead to excessive noise, decreased efficiency, and in severe cases, damage to the gear box and motor. It can also cause premature wear and tear, resulting in costly repairs and downtime.

3. Can axial vibration be prevented?

While it may not be entirely preventable, axial vibration can be minimized by ensuring proper alignment, balancing loads, and regular maintenance of gears and bearings. Using high-quality lubricants and monitoring vibration levels can also help prevent excessive axial vibration.

4. How is axial vibration measured?

Axial vibration is typically measured using vibration sensors or accelerometers. These devices measure the amplitude and frequency of the vibrations, which can then be analyzed to determine the severity and potential causes of the vibration.

5. What are the consequences of ignoring axial vibration on gear box and motor?

Ignoring axial vibration can lead to serious consequences, including equipment failure and production downtime. It can also result in increased maintenance costs and decreased efficiency, which can greatly impact the overall performance and profitability of the equipment and facility.

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