Motor Drive Circuit Troubleshooting

In summary, the conversation discusses the use of a motor drive circuit with an H-bridge driver switch and a free-wheeling diode bridge to control the direction and speed of a dc motor. The speaker has tested the circuit on a breadboard but has noticed that the water pump is running slowly, even with a high duty cycle PWM and a 12V voltage source. The speaker is unsure of the cause of the issue and is open to providing more information for further troubleshooting. They also question the need for the circuit and suggest changes to potentially improve its functionality.
  • #1
cyeokpeng
69
0
Hi,

The motor drive circuit in the document attached use the L298 H-bridge driver switch to control the direction and speed of the dc motor, and the free-wheeling diode bridge (L6210) is connected across the motor to protect the transistors from the induced back emf of the coils in the motor.

I have tested the circuit on breadboard, but the water pump seems to be driving slowly, even though I use 80% duty cycle PWM of the ENABLE input, which is already quite high. For the 12 V volatge source, I use the 12V acid battery, while the 5V is provided by passing the 12V through a voltage regulator. The Rsa sense wattage resistor I have used is 0.15 ohms, 3 watts.
What can be the possible problem causing the slowless of the water pump motor?

Thanks,
if you need me to provide some info so as to lead light to the problem, kindly ask me.
 

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  • The water pump design.doc
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  • #2
Why the fancy circuitry?
According to your attachment the requirements are to pump one direction.
This seems to be a change from the original plans, so it might be time to change the circuitry as well.
And if you are going to assume that there will be an outboard pump to empty the tank, why wouldn't there be an outboard pump to fill the tank?

Also why 80% PWM?
The H-Bridge circuits I am familiar with will go 100% (or simply on/off).
Running at 80% pwm will make the pump run slow, as you seem to have noticed.
 
  • #3


Hi,

Thank you for providing details about your motor drive circuit troubleshooting. Based on the information provided, there could be a few possible reasons for the slow speed of the water pump motor. Here are a few things you can check to identify the problem:

1. Check the voltage output of the voltage regulator: The voltage regulator should be providing a stable 5V output. If the output is lower, it could be affecting the performance of the motor.

2. Check the connections: Make sure all the connections are secure and there are no loose or faulty connections that could be causing a drop in voltage.

3. Check the duty cycle: While 80% duty cycle may seem high, it is still not at 100%. Try increasing the duty cycle to see if it improves the speed of the motor.

4. Check the current rating of the voltage regulator: Make sure the voltage regulator can handle the current required by the motor. If it is not sufficient, it could be limiting the speed of the motor.

5. Check the wattage rating of the wattage resistor: The wattage resistor should be able to handle the current passing through it. If it is not sufficient, it could be overheating and causing a drop in voltage.

I hope these suggestions help you identify and solve the problem with your motor drive circuit. If you need further assistance, please do not hesitate to provide more information and ask for help. Good luck with your troubleshooting!
 

1. What is a motor drive circuit?

A motor drive circuit is a type of electrical circuit that is responsible for controlling the speed and direction of an electric motor. It typically consists of electronic components such as transistors, resistors, and capacitors, and is used in a variety of industrial and commercial applications.

2. What are the common problems that can occur in a motor drive circuit?

Some common problems that can occur in a motor drive circuit include short circuits, overheating, component failure, and electrical noise interference. These issues can lead to malfunctions or complete failure of the motor drive circuit, resulting in the motor not functioning properly.

3. How can I troubleshoot a motor drive circuit?

The first step in troubleshooting a motor drive circuit is to check for any physical damage or loose connections. If everything appears to be intact, you can use a multimeter to test the voltage at different points in the circuit and compare it to the expected values. You can also check for any burnt or damaged components and replace them if necessary.

4. What are some common tips for troubleshooting motor drive circuits?

Some common tips for troubleshooting motor drive circuits include checking the power supply, ensuring proper grounding, checking for any error codes or indicator lights, and referring to the manufacturer's manual for troubleshooting instructions. It is also important to be cautious and follow safety protocols when working with electrical circuits.

5. When should I seek professional help for troubleshooting a motor drive circuit?

If you are unable to identify and fix the issue with your motor drive circuit, it is best to seek professional help. This is especially important if you are not familiar with electrical circuits or do not have the necessary equipment to properly troubleshoot the circuit. A professional technician will have the expertise and tools to diagnose and repair the problem effectively.

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