Creating Large Dynamic O-Ring Seals: Is It Possible?

In summary, a 50 to 100 meter diameter dynamic o-ring water seal would require a lathe to create the grooves in the mating surface. The seal would be reciprocating (up and down on a mating surface). The lubrication for the seal would be fine as long as the speed at which the mating surface slids is slow.
  • #1
gloo
261
2
Is it a huge daunting engineering task to create a very large dynamic o ring water seal (sliding up and down a shaft with ring on a mating surface) say about 50 or 100 meters in diamter? Would it be a good idea to make the ring and moving part a cube like shape so as to have a square seal (versus round ring seal) to make it easier to manufacture?

It would be used in the sea down as far as say 200 to 300 meters so the water pressure would be around 3000 Kpa. It would be slightly acceptable for a little bit of water (lubricator) to enter past the seal and mating surface (no hard to internal object)
 
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  • #2
Dynamic o-ring seals are very well understood. I see no reason to not use a standard o-ring design unless the speed or pressure are faster than a o-ring can handle. The challenge in a seal that size will definitely be the manufacture. That's a big gland to machine. I can't say I know of how it can be done in a single operation. This would definitely be a custom application that would require someone who works in the sealing industry to look at. I highly doubt you could just make a gland and then stick an o-ring in there for something that large.

Is this a reciprocating or rotary seal?
 
  • #3
The pressure is about at about 100 or 200 meteres max and the speed is quite slow. The seal would be reciprocating (up and down on a mating surface). Would water be lubricating enough?
 
  • #4
Wow. What does the lathe for making the O ring groove look like? My major concern with a round O ring is its tendency to roll in the groove as the shaft moves up and down, especially if the 100-m diameter shaft surface is not well lubricated. A square seal in a square groove in my opinion would have less of a tendency to roll. But a square ring does not have as good a compression compliance for tolerance in the shaft diameter variations as does a round O ring. Perhaps you should look into the O ring composition; teflon vs. viton etc. for its suitability for water lubrication.
 
  • #5
Water at slow speeds should be fine. The issue of rolling is accounted for in the gland design as well as the possibility of using back up rings.

At that size, the "lathe" would have to be some kind of autonomous robot that traveled the circumference making the cuts.

There's no doubt a seal that size would be a challenge.
 
  • #6
so as long as the speed at which the mating surface slids is slow, the object can slid back and forth with no significant effect on friction and still keep the water out at a depth of 200 to 300 meters?
 

1. Can O-ring seals be created in large sizes?

Yes, it is possible to create O-ring seals in large sizes. However, the size of the O-ring will depend on the material and design used. Generally, larger O-rings require more force to compress and may be more prone to failure compared to smaller ones.

2. What materials are suitable for creating large O-ring seals?

Materials such as silicone, fluorocarbon, and nitrile are commonly used for large O-ring seals as they offer good chemical resistance and durability. However, the choice of material will also depend on the specific application and the environment the O-ring will be exposed to.

3. What factors should be considered when designing large O-ring seals?

When designing large O-ring seals, factors such as the size and shape of the groove, material selection, and compression force must be carefully considered. These factors will impact the seal's performance and longevity, so it is important to consult with a design expert or conduct thorough testing before finalizing the design.

4. Can O-ring seals be used for high-pressure applications?

Yes, O-ring seals can be used for high-pressure applications. However, it is crucial to select the right material and design to ensure the seal can withstand the pressure without failing. In some cases, multiple O-rings may be used in tandem to increase the seal's ability to handle high pressure.

5. What are the common failure modes of large O-ring seals?

The most common failure modes of large O-ring seals include extrusion, compression set, and chemical attacks. Extrusion occurs when the O-ring is subjected to high pressure, causing it to deform and move out of the groove. Compression set happens when the O-ring is compressed for an extended period, causing it to lose its ability to spring back to its original shape. Chemical attacks can occur when the O-ring is exposed to chemicals that are incompatible with its material, leading to degradation and failure of the seal.

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