Transformer core saturation

In summary, the conversation discusses the effects of overvoltage conditions on a distribution transformer. It is understood that once the voltage reaches the saturation point, the magnetizing current will increase significantly. This increase is comparable to a motor at locked rotor, where the resistance of the windings limits the current. Additionally, there is a difference in the amount of current at full load vs. no load on the secondary. However, saturation is not expected to occur at full load even with an overvoltage in the primary.
  • #1
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I'm trying to understand what happens to a distribution transformer in relation to overvoltage conditions (in terms of saturation and current flow; not insulation failure).
I understand that once the voltage has risen high enough to drive the magnetic core past the saturation point, that the magnetizing current will rise dramatically in relation to the increase in the flux field.

1. Is the current increase (on the primary) at this point analogous to a motor at locked rotor, where the resistance of the windings themselves are the limiting factor?

2. Is there a substantial difference in the amount of this current in relation to full load vs. no load on the secondary (other than the load itself)?
 
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  • #2
I don't think you will get any saturation with no load on the secondary, regardless of how high the primary voltage goes. Saturation comes from too high an impressed H field, which comes from the coil currents. And even at full load, hopefully an overvoltage in the primary won't cause saturation. That's not much design margin, IMO.

When a coil saturates, then yes, the final limiting factor is the coil windings. Look at the B -- H curve for the magnetic material to see what the effective mu does as you get farther and farther into saturation.
 
  • #3


1. Yes, the increase in current at the point of saturation can be compared to a motor at locked rotor, where the resistance of the windings acts as the limiting factor. Just like a motor at locked rotor, the transformer windings experience an increase in current when the core is saturated because the increased magnetic flux creates a strong magnetic field that opposes the applied voltage. This results in a higher amount of current flowing through the windings.

2. Yes, there is a difference in the amount of current at saturation between full load and no load on the secondary. This is because the amount of current flowing through the secondary winding is dependent on the load connected to it. If there is no load, the secondary winding will experience a lower amount of current compared to when it is fully loaded. However, the primary winding will still experience the same increase in current due to the saturation of the core.
 

1. What is transformer core saturation?

Transformer core saturation is a phenomenon in which the core material of a transformer becomes fully magnetized and is unable to further increase its magnetic flux density. This results in a decrease in the transformer's efficiency and can lead to overheating.

2. What causes transformer core saturation?

Transformer core saturation is caused by an increase in the primary voltage or a decrease in the load on the secondary side of the transformer, leading to an increase in the magnetic flux density in the core. It can also be caused by using a transformer with a core that is too small for the desired application.

3. What are the effects of transformer core saturation?

The effects of transformer core saturation include a decrease in efficiency, an increase in heat generation, and a distortion of the output waveform. This can lead to damage to the transformer and other connected equipment.

4. How can transformer core saturation be prevented?

Transformer core saturation can be prevented by selecting a transformer with a core that is appropriately sized for the desired application. It is also important to monitor the primary voltage and load on the secondary side to ensure they are within the recommended limits.

5. What are the consequences of ignoring transformer core saturation?

Ignoring transformer core saturation can lead to damage to the transformer and other connected equipment, as well as a decrease in efficiency and an increase in heat generation. In severe cases, it can also result in a complete failure of the transformer.

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