Cycle time of different methods of metal manufacturing

[karenlau]

Hi all,

Currently I am in my internship, so I don't have any real experience in metal manufacturing.

I have a difficulty of calculating the cycle time of producing a product. The product is a waterpipe fitting. The Fitting itself has 3 different types (Straight, 90-degrees elbow, and T-Fitting) with different diameters for each diameters. There are several methods that I have already thought such as casting(sand, die, investment, etc), machining, hydroforming. But the problem is my supervisor needs figures(numbers) for the cycle time of each methods.

Anyone of you can help me to clarify this problems? I have emailed a few of the producers of those machines whether they are capable of making the fittings, but I still don't get any response from them.

 

[Achy47]

Hi there,

Calculating the cycle time for metal manufacturing can be a difficult task, especially when you are dealing with different types and sizes of products. However, there are a few things you can do to help you with this problem.

First, you can start by breaking down the production process into smaller steps and estimating the time it takes to complete each step. For example, in the case of casting, you can estimate the time it takes to prepare the mold, pour the molten metal, and cool the product. This will give you an idea of the total cycle time for casting. You can do the same for other methods such as machining and hydroforming.

Second, you can try reaching out to other manufacturers who have experience in producing similar products. They may be able to provide you with some estimates or even share their own cycle time calculations with you. This can give you a better understanding of the time it takes to produce waterpipe fittings.

Lastly, don't be afraid to consult with your supervisor or other experienced colleagues within your internship. They may have some insights or tips that can help you in your calculations. It's always important to seek advice and collaborate with others in the field.

I hope this helps and good luck with your internship!