Thin ceramic plates sources / manufacture techniques?

In summary, you are trying to find a way to insulate the area between two heat sinks. A ceramic plate might be the solution, but you are also looking for suggestions on how to make the solution easier.
  • #1
nution
24
0
I need to insulate the area between two heat sinks. The gap is about 10mm, and the bottoms of the heat sinks are facing each other with a peltier chip sandwiched in-between. However the two sinks are in separate enclosed sections, and I need to insulate the hot side from the cold side as much as I can. So my idea was to get a ceramic plate about 10mm in thickness (the thickness of the peltier chip) and hollow a square in the center and fit the chip in the middle then place the heatsinks on each side of the chip. So I am trying to find or think of a way to get a ceramic sheet or possibly some other suggested possibly more readably available material to insulate those 2 sides from each other. If I have to I can make my own but would need some suggestion on mixing and baking ceramics. More or less would love a home depot type solution so I can just go buy a sheet of something that will do the job. Thank you in advance!
 
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  • #2
Perhaps I am missing something, but air has a much lower thermal conductivity than any solid you would slide in there. A vacuum is even better.

Depending on temperature of the heat sinks, styrofoam might be an easier (and much lighter) solution.
 
  • #3
It's just in my mind that, similar to an oven, you need an insulator to keep the hot air in. Instead of say just leaving the door open, you close the door and it keeps the heat intact. I need to make sure to keep the heat to it's side of the enclosure. It's mainly just insulation. And there is a great deal of air circulation taking place, so an air insulator would just allow both chambers to kinda mix the cold and hot air.
 
  • #4
I use ceramic fibre blanket as insulation in my furnaces. It is an air-trapping heat insulating material that should give you a thermal conductivity of about 0,04 W/m-K. Much to my surprise, ordinary roofing insulation blanket is a better insulator, but has temperature limitations.

There are specialist carbon fibre felts that go down to 90µW/m-K, but you should be able to knock something up yourself by carbonising cellulose or acrylic fibres.
 
  • #5
You may want to check out westernrubber.com. They specialize in thermal management materials and thermal gap fillers. The company is WRS (Western Rubber and Supply, Inc.). Good luck.
 

1. What are thin ceramic plates sources?

Thin ceramic plates can be sourced from various materials such as alumina, zirconia, silicon nitride, and silicon carbide. These materials are processed and manufactured into thin plates using specialized techniques.

2. What is the most common manufacturing technique for thin ceramic plates?

The most common technique for manufacturing thin ceramic plates is through a process called tape casting. This involves creating a slurry of ceramic powder, binder, and solvent, which is then formed into a thin sheet and dried before being fired in a kiln.

3. Can thin ceramic plates be made using 3D printing?

Yes, with advancements in technology, 3D printing has become a viable method for manufacturing thin ceramic plates. This process involves using a ceramic powder and binder to create a 3D structure, which is then fired in a kiln to remove the binder and sinter the ceramic particles together.

4. What is the advantage of using thin ceramic plates compared to other materials?

Thin ceramic plates have a high strength-to-weight ratio, making them lightweight yet durable. They also have excellent heat resistance, chemical resistance, and electrical insulation properties, making them ideal for a variety of applications in industries such as aerospace, electronics, and medical devices.

5. Are there any limitations to the size and shape of thin ceramic plates that can be manufactured?

Yes, the size and shape of thin ceramic plates are limited by the manufacturing techniques used. For example, tape casting is best suited for flat and rectangular shapes, while 3D printing allows for more complex and customized shapes. The maximum size and thickness of the plates also depend on the type of ceramic material and the equipment used for manufacturing.

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