Solving the Overheating Problem of My Battery Load Tester

[sisigsarap]

I have a battery load tester that is giving me trouble. A battery load tester is connected to a battery and the voltage can be found. Upon pressing a button on the load tester the circuit is completed between the positive and negative terminal on the battery and the cranking amps of the battery can be found.

The problem I am having is that the wire in the load tester which connects to a metal heat sink keeps overheating and coming seperated.

What type of material should I use to permanently connect the wire to the heat sink? I am not exactly sure of how hot its getting, but I imagine it is quite high.

Any suggestions at all are welcome and appreciated!

Thanks!

 

[nbryan5]

The best material for connecting the wire to the heat sink would be a high-temperature metal alloy. The metal alloy should be strong enough to withstand the heat generated from the load tester. You can also use a higher temperature rated solder or a special heat-resistant adhesive. Be sure to check the temperature rating of the material before using it.

 

[ravenprp]

One possible solution to your overheating problem could be to use a thermal adhesive or thermal paste to permanently connect the wire to the heat sink. These materials are designed to withstand high temperatures and provide a strong bond between the wire and heat sink. You may also want to consider using a thicker wire or a wire with a higher temperature rating to handle the heat generated during testing. Additionally, make sure that the wire is securely attached to the heat sink and not loose, as this can cause overheating. If the problem persists, it may be worth consulting a professional or the manufacturer of the battery load tester for further assistance. Good luck!