Calculate Shaft Radius for Coupling System, 100rpm Rotate

In summary, the conversation is about calculating the shaft radius of a coupling system used to rotate a cylindrical object made of prespex material at 100 rpm using a motor. The object has a diameter of 6 inches and width of 1 inch. The material to be rotated is 10 grams of sand with a bulk density of 3000 kg per m^3. There are some unclear constraints, such as power and stress, and additional information is needed, such as the orientation of the cylinder and if the sand will be tumbled like in a blender. The first step would be to calculate the volume of the cylinder and the volume of sand.
  • #1
neyganesh
4
0
Pls help me calculate the shaft radius of a coupling system that's goin to rotate an prespex cylindrical at 100 rpm by a motor... the dia of cylinder is 6 in and its width is 1 in. the material to be rotated is 10 gm s of sand... bulk density if the sand is 3000 kg per m^3...
 
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  • #2
Is this a homework problem? Is seems somewhat ill defined, particularly with respect to constraints, e.g. power, stress, materials, . . . .

What is the orientation of the cylinder - horizontal or vertical? That will make difference regarding the distribution of the sand. Is the sand to be tumbled, as in a tumbler/blender.

For starters calculate the volume of the cylinder and the volume of sand.
 
  • #3


To calculate the shaft radius for the coupling system, we first need to determine the torque required to rotate the prespex cylinder at 100 rpm. This can be calculated using the formula:

Torque (T) = Moment of Inertia (I) x Angular Acceleration (α)

Since the cylinder is rotating at a constant speed, the angular acceleration (α) is equal to zero. Therefore, the torque required is simply the moment of inertia (I) of the cylinder.

The moment of inertia of a solid cylinder is given by the formula:

I = 1/2 x Mass x Radius^2

In this case, the mass of the cylinder is 10 grams, or 0.01 kg. The radius of the cylinder is given as 3 inches, or 0.0762 meters. Therefore, the moment of inertia is:

I = 1/2 x 0.01 kg x (0.0762 m)^2 = 2.91 x 10^-5 kgm^2

Now, we can calculate the torque required:

T = 2.91 x 10^-5 kgm^2 x 0 rad/s^2 = 0.00 Nm

Next, we need to consider the weight of the sand being rotated. The force required to rotate the sand can be calculated using the formula:

Force = Mass x Acceleration

The mass of the sand is 10 grams, or 0.01 kg. The acceleration is equal to the gravitational acceleration, which is 9.8 m/s^2. Therefore, the force required to rotate the sand is:

Force = 0.01 kg x 9.8 m/s^2 = 0.098 N

Now, we can calculate the total torque required:

Total Torque = Torque to rotate the cylinder + Torque to rotate the sand

Total Torque = 0.00 Nm + 0.098 N x 0.0762 m = 0.00746 Nm

Finally, we can use the formula for torque to calculate the shaft radius:

T = Fr x Radius

Where Fr is the force required and Radius is the radius of the shaft. Rearranging the formula, we get:

Radius = T / Fr

Substituting the values, we get:

Radius = 0.00746 Nm / 0.098 N = 0.0762 m

Therefore,
 

1. What is the formula for calculating the shaft radius for a coupling system at 100rpm?

The formula for calculating the shaft radius for a coupling system at 100rpm is: R = (60 x N x D)/(2 x π x 100), where R is the shaft radius, N is the number of revolutions per minute (RPM), and D is the distance between the center of the shaft and the center of the coupling.

2. How do I determine the number of revolutions per minute (RPM) for the calculation?

The number of revolutions per minute (RPM) can be determined by dividing the rotational speed by 60. For example, if the rotational speed is 6000 revolutions per hour, the RPM would be 100 (6000/60 = 100).

3. What units should be used for the distance (D) in the formula?

The distance (D) should be measured in the same units as the shaft radius (R). For example, if the shaft radius is measured in inches, the distance should also be measured in inches.

4. Can this formula be used for any coupling system?

Yes, this formula can be used for any coupling system as long as the rotational speed and distance are known. However, it is important to note that the formula assumes a constant rotational speed of 100rpm and may need to be adjusted for different speeds.

5. How accurate is this calculation for determining the shaft radius?

This calculation is accurate as long as the rotational speed and distance are measured correctly. However, it is always recommended to double check the results and make any necessary adjustments based on the specific coupling system and its operating conditions.

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