Prevention of Steel Oxidation: Cathodic or surface coating?

In summary, using car wax or a marine equivalent may be the best option for protecting the etched tin from rusting.
  • #1
wil3
179
1
Hello- I recently etched an Altoids tin. I would like to leave the etched tin in an outdoor location as a memorial to something. The etching includes text, and I am worried about oxidation of the steel ruining the tin quickly. I would ideally like for this to last several years (as long as possible)

What is the best way to protect the item from rusting? Should I just use a rust-proof varnish coating? If so, what is the most effective and long-lasting type/brand?

Would a better option be to attempt cathodic protection? I could easily roll up a lot of Magnesium ribbon and place it within the tin- how long will this last?

This is going to be left on a rooftop in Florida, so it will be exposed to humidity, sun, and rain, but it will not be submerged. Does this make cathodic protection ineffective?

Thank you.
 
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  • #2
If it is going to be in a relatively low traffic area, coat it. Even with cathodic protection, you would still want to combine it with a surface coating. Assuming it's not damaged or worn away, a coating is always going to outlast a cathode; that's the nature of cathodes, they degrade to work, and thus, will eventually run out.

I would say the most practical thing to do is to buy a can of varnish/clearcoat/PU and just hit it with several layers. Should do the job.
 
  • #3
Use an exterior grade varnish or sunlight will degrade it within a year. Yacht varnish is probably best.

For cathodic protection to work you need to include the sacrificial anode in the wetting part of the circuit. This will not happen if it is rolled up inside the tin.
 
  • #4
Car (automobile) wax, or the marine equivalent, would probably work. Then perhaps spray it with silicone spray. You might need to inspect it annually to ensure it's performance.

I used to do iron work on metal buildings. One of the old timers told me that car wax would extend the life of the sheet metal, but people rarely did that.
 
  • #5
Car (automobile) wax, or the marine equivalent, would probably work.

Nice one!
 

1. What is steel oxidation and why is it a concern?

Steel oxidation is the process of steel reacting with oxygen in the air to form rust. It is a concern because it weakens the structural integrity of steel and can lead to costly repairs or replacements.

2. What is cathodic protection and how does it prevent steel oxidation?

Cathodic protection is a technique used to protect metals from corrosion. It involves connecting the steel to a sacrificial anode, such as zinc or magnesium, which corrodes instead of the steel. This prevents the steel from reacting with oxygen and forming rust.

3. What types of surface coatings are commonly used to prevent steel oxidation?

Common surface coatings used to prevent steel oxidation include paint, galvanization, and polymer coatings. These coatings act as a barrier between the steel and the environment, preventing oxygen and moisture from reaching the steel surface.

4. Which method, cathodic protection or surface coating, is more effective in preventing steel oxidation?

Both cathodic protection and surface coatings are effective in preventing steel oxidation. However, the effectiveness may vary depending on the specific environment and conditions the steel is exposed to. In some cases, a combination of both methods may be necessary for optimal protection.

5. How can I determine the best method for preventing steel oxidation in a specific application?

The best method for preventing steel oxidation will depend on factors such as the type of steel, the environment it will be exposed to, and the desired level of protection. It is recommended to consult with a corrosion expert or conduct laboratory testing to determine the most suitable method for a specific application.

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