Non-condensing steam recovery from exhaust gas?

In summary, Cyclonic separators are commonly used for collecting water during after-treatment of burnt hydrocarbons, but this process requires energy to cool the walls of the cyclone. One possible alternative is to use centrifugal force to concentrate water molecules near the outer wall of a device, without condensing them first. This could be achieved by employing a micro-sieve effect on the inner surface of the separator, allowing steam to pass through but not large amounts of CO2. The goal is to recover hot steam from gas flow for onboard gasification of torrefied wood in a lorry/truck.
  • #1
rethunk
11
0
Cyclonic separators can be used to collect water in after-treatment when hydrocarbons are burnt, but (for one thing) this expends energy in cooling the walls of the cyclone.

Is there a means to, say, use a similar effect of centrifugal force to concentrate the water molecules near the outer wall of a device, but without having to condense them before (as in the cyclone) gravity does it's bit and droplets form.

I had considered that the inner surface of the separator might look more toroidal than conical, but employ some effect similar to osmosis where a section of the device's wall acts as a micro-sieve; letting steam but not (large-amounts of) CO2, etc through.

I'm interested in keeping the steam recovered from the gas flow as hot as possible, and I also don't care how clean it is (acidification, etc isn't a problem).

I'm designing a system for onboard gasification of torrefied wood to be used on a lorry/truck, if you're wondering...
 
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  • #2
I'm not sure if this is possible, but it would be great to hear any ideas on how to achieve this goal.
 

1. What is non-condensing steam recovery from exhaust gas?

Non-condensing steam recovery from exhaust gas is a process that involves capturing and utilizing the waste heat from industrial exhaust gases to produce steam for various applications. This method is used to improve energy efficiency and reduce emissions in industries such as power generation, chemical production, and steelmaking.

2. How does non-condensing steam recovery work?

In non-condensing steam recovery, heat exchangers are used to transfer the heat from the exhaust gas to a separate water stream. The heated water then turns into steam, which can be used for processes such as heating, power generation, or mechanical work. The cooled exhaust gas is then released into the atmosphere, resulting in energy and cost savings.

3. What are the benefits of non-condensing steam recovery?

The main benefit of non-condensing steam recovery is improved energy efficiency. By utilizing waste heat, industries can reduce their reliance on traditional energy sources, leading to cost savings and reduced emissions. This method also helps to reduce the environmental impact of industrial processes.

4. What are the challenges of implementing non-condensing steam recovery?

One of the main challenges of implementing non-condensing steam recovery is the initial cost of installing the necessary equipment. This can be a significant investment for some industries. Additionally, the design and operation of the system must be carefully planned to ensure optimal performance and safety.

5. How does non-condensing steam recovery compare to other energy recovery methods?

Non-condensing steam recovery is just one method of energy recovery from exhaust gas. Other methods include condensing steam recovery and waste heat boilers. The best method for a specific industry will depend on factors such as the exhaust gas temperature and flow rate. Non-condensing steam recovery is often preferred for higher-temperature exhaust gases and can be more cost-effective in the long run.

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