Calculating heat req. by fuel in boiler, interpolation needed.

In summary, the feed water enters a boiler at 172.52 degrees Celsius, and the boiler produces super heated steam at 5600kpa and 472 degrees Celsius. The boiler efficiency is 82%. To find the heat required by fuel, we use the values of h@5600kpa 472 degrees Celsius and hf@ 172.52 degrees Celsius to get a delta h of 2628.7128 kj/kg. Multiplying this by 1.18 to account for the 18% efficiency difference, we get Qfuel = 3101.88 kj/kg. However, when calculating efficiency, we use the total heat of the fuel required, which is 3205.07 kj/kg. This discrepancy
  • #1
mt05
7
0
1) Feed water enters a boiler at 172.52 degrees Celsius. The boiler produces super heated steam at 5600kpa and 472 degrees Celsius. The boiler efficiency is 82%. Find the Heat required by fuel.

2)
I interpolated the value given for feed water and super heated steam.

h@5600kpa 472 degrees Celsius = 3359.0128 kj/kg
hf@ 172.52 degrees Celsius = 730.30 kj/kg

So...

delta h = 3359.0128 kj/kg - 730.30kj/kg
delta h = 2628.7128 kj/kg (this is the energy that the boiler would produce running at 100% to make the given steam right?)

So...

Qfuel = (2628.7128 kj/kg)(1.18) (I'm multiplying by 1.18 to make up for the 18% efficiency difference)
Qfuel = 3101.88 kj/kgefficiency = Qsteam/Qfuel
.82 = 2628.7128/Qfuel

Qfuel = 3205.07 kj/kg3) I get two different answers for quantity of heat required by fuel. Can someone please explain why? Thank you.
 
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  • #2
mt05 said:
2)
I interpolated the value given for feed water and super heated steam.

h@5600kpa 472 degrees Celsius = 3359.0128 kj/kg
hf@ 172.52 degrees Celsius = 730.30 kj/kg

So...

delta h = 3359.0128 kj/kg - 730.30kj/kg
delta h = 2628.7128 kj/kg (this is the energy that the boiler would produce running at 100% to make the given steam right?)

So...

Qfuel = (2628.7128 kj/kg)(1.18) (I'm multiplying by 1.18 to make up for the 18% efficiency difference)
Qfuel = 3101.88 kj/kg


efficiency = Qsteam/Qfuel
.82 = 2628.7128/Qfuel

Qfuel = 3205.07 kj/kg


3) I get two different answers for quantity of heat required by fuel. Can someone please explain why? Thank you.


The temperatures that you are given are based on the 82% efficiency.

82% will give dh as 2628.7128 kJ/kg
100% will give 2628.718/0.82

which is the same as your last method.
 
  • #3
hmm sorry, I still am not following

dh = 2628.718 (this is the amount of heat made by the boiler to make 5600kpa and 472 degrees Celsius of steam) boiler running at a 82% efficiency.

18% of heat from the fuel is lost correct?

So why couldn't I take 2628.718 and multiply that by 1.18 to make up the missing 18% of heat lost by the fuel thus giving me the total heat of the fuel required.

I just don't understand why I can't do this.
 
  • #4
mt05 said:
hmm sorry, I still am not following

dh = 2628.718 (this is the amount of heat made by the boiler to make 5600kpa and 472 degrees Celsius of steam) boiler running at a 82% efficiency.

18% of heat from the fuel is lost correct?

So why couldn't I take 2628.718 and multiply that by 1.18 to make up the missing 18% of heat lost by the fuel thus giving me the total heat of the fuel required.

I just don't understand why I can't do this.

Because what you'd be doing is this 2628.718(1)+2628.718(0.18), you'd be adding the value at the 82% efficiency to 18% of the 82% efficiency value.Which is incorrect.
 
  • #5
ah yes that makes sense. Thanks for the help!
 

1. How do you calculate the heat requirement by fuel in a boiler?

To calculate the heat requirement by fuel in a boiler, you will need to know the fuel type, its energy content, and the boiler efficiency. The formula for calculating heat requirement is: Heat Requirement (kW) = Fuel Energy Content (kWh/kg) x Fuel Consumption (kg/h) / Boiler Efficiency.

2. What is the purpose of calculating heat requirement in a boiler?

Calculating heat requirement is important for determining the amount of fuel needed to meet the desired output of a boiler. It helps in proper fuel management and cost control, as well as ensuring the boiler is operating at its optimum efficiency.

3. What is interpolation and why is it needed when calculating heat requirement?

Interpolation is the process of estimating values within a set of known data points. In the context of calculating heat requirement, interpolation is needed when the fuel consumption falls between two known data points. It allows for a more accurate determination of the heat requirement.

4. How can boiler efficiency be determined?

Boiler efficiency can be determined by dividing the heat output by the fuel energy input. The result is then multiplied by 100 to get a percentage. It is important to regularly measure and monitor boiler efficiency to ensure it is operating at its peak performance.

5. Is there a standard value for boiler efficiency?

No, there is no standard value for boiler efficiency as it can vary depending on the type of boiler, fuel used, and operating conditions. However, the average efficiency for most industrial boilers is between 70-80%. It is important to consult the manufacturer's specifications for the specific boiler being used.

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