How do i build a diesel injection pulse meter or adaptor ?

In summary: The Snap-On adaptor is for sensing the pulse from the injector on a diesel engine. It is a base-emitter-transistor (BET) unit and is required if you want to use their pressure sensor. The unit is available on the market, but I cannot find the model number.
  • #1
karldb
2
0
Can anyone help me attempt such a project?

I basically need to be able to sense the injection pulse in the injector pipe (1/4 inch / 6mm dia.) and convert it to an electrical pulse so that a normal ignition timing light (strobe light) can read the input as it would on a petrol/spark ignition engine.

thanx for your time.
 
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  • #2
Make a 100 turn loop of #26 magnet wire that is large enough in diameter to put around the injector solenoid (loose loop). Wrap tape around to hold the loops together.

Drive the base-emitter on a 2N3055 transistor with the loop outputs. Connect your strobe trigger connection across the collector-emitter on the transistor.

You might want to add a 1k, 1/4 watt potentiometer in series on the transistor base and start with it at 1k, adjusting down until it's just enough to trigger the transistor.

The 2N3055 is pretty cheap and it has pretty high gain. This means it will use very little induction current from the injector to trigger it.

Enjoy!
 
  • #3
Can't you just sense the signal controlling the injector solenoid in the first place?

- Warren
 
  • #4
Karl - is this mechanical or electronic injection? For electrical, see above.

For mechanical, that should be in the service manual for the engine and calibrated to the pump drive. Well, with my limited exposure anyways... Otherwise you'd need to monitor the pressure (tough) or attach a vibration sensor to detect the opening when the pressure has exceeded the required pressure and then the closing when the pressure has fallen, not so easy as well. For a given RPM you could design a circuit that could compensate for only being able to monitor the closing, but eliminating the vibration from combustion might be very hard. Just thinking out loud...and a seasoned diesel tech would probably have a lot more suggestions.

Cliff
 
  • #5
This is to sense mechanical fuel injection.'Snap-On' tools has this type of adaptor on the market,i was just trying to figure how it works.
 
  • #6
The sensor is around over the #1 cylinder high pressure injection line. Does anyone know how to find this pulse?
 
  • #7
karldb said:
This is to sense mechanical fuel injection.'Snap-On' tools has this type of adaptor on the market,i was just trying to figure how it works.
I did a search on Snap-On and one of the testers was required to be used with their pressure sensor. What unit are you looking at?
 

1. How does a diesel injection pulse meter work?

A diesel injection pulse meter works by measuring the frequency and duration of the fuel injection pulses that are sent to the engine. It uses a sensor to detect the pulses and converts the information into a readable measurement.

2. What are the components needed to build a diesel injection pulse meter?

To build a diesel injection pulse meter, you will need a sensor, a microcontroller, a power supply, and a display or data logger. Additionally, you may also need resistors, capacitors, and other electronic components depending on the design.

3. Can I use a standard pulse meter for a diesel engine?

No, a standard pulse meter is not suitable for measuring diesel injection pulses. Diesel engines have a different fuel delivery system and require a specialized pulse meter that can handle the higher pressures and flow rates.

4. How can I calibrate my diesel injection pulse meter?

To calibrate your diesel injection pulse meter, you will need to compare its readings to a known accurate source. This can be done by using a flow bench or a professional calibration tool. Adjust the settings on your pulse meter until it matches the readings of the known source.

5. Is it possible to build a diesel injection pulse meter without any coding or programming knowledge?

It is possible to build a simple diesel injection pulse meter without any coding or programming knowledge by using pre-made modules and components. However, for more advanced designs, knowledge of coding and programming may be necessary.

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