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Ashokkk
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Can somebody explain the the difference between Hydrostatic test and Air test. Instead of hydrotest can we test the pipelines with air pressure. The working pressure of pipeline is 16 bar.
Ashokkk said:Thank you Goest, My doubt is about the pipe test on board a tanker ship, actually as per specification the pipe should be checked with 16 bars (hydro) but the ambient temperature is below zero because of that they worried about freezing of water, so the maker is suggesting the pressure test with air. And practically if the air pressure is above 0.5 bar the leak finding with soap water is not recommended. And I would like to know about the other differences between the pressure test with water and air.
So per the code, a leak test using air may be performed if the system owner considers the hydrostatic test to be impractical.Prior to initial operation, and after completion of the applicable examinations required by para. 341, each piping system shall be tested to ensure tightness. The test shall be a hydrostatic leak test in accordance with para. 345.4 except as provided herein.
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(b) Where the owner considers a hydrostatic leak test impractical, either a pneumatic test in accordance with para. 345.5 or a combined hydrostatic-pneumatic test in accordance with para. 345.6 may be substituted, recognizing the hazard of energy stored in compressed gas.
A hydrostatic test involves filling the pipeline with water and pressurizing it to 16 bar to check for leaks and ensure the pipeline's integrity. An air test, on the other hand, uses compressed air to pressurize the pipeline to 16 bar. Both tests serve the same purpose of checking for leaks, but the method and medium used differ.
A hydrostatic test is more commonly used for a pipeline pressure of 16 bar. This is because water is a denser medium than air, making it easier to detect even the smallest leaks. Additionally, water is non-compressible, making it a safer option for testing pipelines at higher pressures.
Hydrostatic tests have several advantages over air tests, including:
One potential disadvantage of a hydrostatic test is the risk of corrosion or damage to the pipeline from prolonged exposure to water. This can be mitigated by properly drying and treating the pipeline after the test. Additionally, water disposal can be an issue after the test is completed.
Some safety precautions to consider during a hydrostatic or air test for a pipeline pressure of 16 bar include: