How to Calculate Temperature & Time of Heating Element

SWG 16 heating wire with the following data: specific resistivity of 1.45 ohms-mm-3, density of 7.1 gm-cm-3, resistance of 0.685 ohms/meter, and weight of 15 grams/meter. We are looking to make a 2.5 kilowatt heating element and a 3.5 kilowatt heating element with an ambient and room temperature of 35 degrees Celsius. We would like to know the formulas and calculations for determining the temperature raised in one hour for each element, as well as the number of calories of heat generated in one hour. Additionally, we are curious about the
  • #1
blazerman
4
0
Heating Wire having the following Data :
SWG 16(1.63mm)
Specific Resistivity = 1.45 ohms-mm-3
Density = 7.1 gm-cm-3
Resistance = 0.685 ohms/Meter
Weight = 15 Gram/Meter

(a)Please help me in this Project to Build Heating Element using the above wire for Making 2.5 KiloWatt heating Element
(b)Please help me in this Project to Build Heating Element using the above wire for Making 3.5 KiloWatt heating Element

Take ambient & room temperature as 35 degree Centrigrade.
How to Calculate the following :
(a)Please state the formula for Calculating Temperature Raised in 1 hour ?
or alternately What would be temperature of heating element after Heating Element heated for 1 Hour?

(b)Please State the Formula for Calculating, How Many Calories of Heat in generated in 1 hour?
(c)Say if the Temperature is raised till (i)800 degree Centigrade what would be the Kilowatt generated & in what time this Temperature would be raised?

(c)Say if the Temperature is raised till (ii)1000 degree Centigrade what would be the Kilowatt generated & in what time this Temperature would be raised?

Please state the explanation using formulas.
ThankX in Advance
Awaiting your valued Calculations
 
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  • #2
what have you done yourself?

thanks in advance
 
  • #3


(a) The formula for calculating the temperature raised in 1 hour is:
Temperature Raised = (Power x Time)/(Weight x Specific Heat x Density)

Where, Power = 2.5 kW or 3.5 kW (depending on the project)
Time = 1 hour
Weight = 15 grams/meter
Specific Heat = 1.45 ohms-mm-3
Density = 7.1 gm-cm-3

(b) The formula for calculating the heat generated in 1 hour is:
Heat Generated = (Power x Time)/(Resistance)

Where, Power = 2.5 kW or 3.5 kW (depending on the project)
Time = 1 hour
Resistance = 0.685 ohms/meter

(c)(i) To raise the temperature to 800 degrees Celsius, the formula for calculating the time would be:
Time = (Temperature Raised x Weight x Specific Heat x Density)/(Power)

Where, Temperature Raised = 800 degrees Celsius
Weight = 15 grams/meter
Specific Heat = 1.45 ohms-mm-3
Density = 7.1 gm-cm-3
Power = 2.5 kW or 3.5 kW (depending on the project)

(c)(ii) To raise the temperature to 1000 degrees Celsius, the formula for calculating the time would be:
Time = (Temperature Raised x Weight x Specific Heat x Density)/(Power)

Where, Temperature Raised = 1000 degrees Celsius
Weight = 15 grams/meter
Specific Heat = 1.45 ohms-mm-3
Density = 7.1 gm-cm-3
Power = 2.5 kW or 3.5 kW (depending on the project)

The explanation for these formulas is based on the principles of heat transfer and electrical resistance. The power of the heating element, along with the time it is heated, will determine the temperature raised and the heat generated. The weight, specific heat, and density of the heating wire are also important factors in these calculations as they affect the amount of heat that can be generated and the rate at which it is transferred. As the temperature increases, the resistance of the wire also increases, which can affect the power and time needed to reach a certain temperature. By using these formulas, you can determine the appropriate power and time needed to achieve your desired temperature and heat output for your project. However, it is important to note that these
 

1. How do I calculate the temperature of a heating element?

To calculate the temperature of a heating element, you will need to know the power of the heating element, the specific heat capacity of the material it is heating, and the time it is heating for. You can then use the formula Q = mcΔT, where Q is the heat energy gained by the material, m is the mass of the material, c is the specific heat capacity, and ΔT is the change in temperature. Rearrange the formula to solve for ΔT and you will have the temperature of the heating element.

2. How do I calculate the time it will take for a heating element to reach a certain temperature?

To calculate the time it will take for a heating element to reach a certain temperature, you will need to know the power of the heating element, the specific heat capacity of the material it is heating, and the initial and final temperatures. You can then use the formula t = Q / P, where t is the time, Q is the heat energy gained by the material, and P is the power of the heating element. Rearrange the formula to solve for t and you will have the time it will take for the heating element to reach the desired temperature.

3. What is the relationship between the temperature and time of a heating element?

The relationship between the temperature and time of a heating element is directly proportional. This means that as the temperature increases, the time it takes to reach that temperature will decrease. Similarly, if you decrease the temperature, it will take longer for the heating element to reach that temperature.

4. How does the material of the heating element affect the temperature and time?

The material of the heating element can affect the temperature and time in several ways. The specific heat capacity of the material will determine how much heat energy is needed to raise its temperature, and the thermal conductivity of the material will affect how quickly the heat is transferred to the material. Additionally, the melting point of the material will impact the maximum temperature the heating element can reach before it starts to melt. All of these factors will ultimately affect the temperature and time of the heating element.

5. Can I use a formula to calculate the temperature and time of any heating element?

While there are general formulas that can be used to calculate the temperature and time of a heating element, the specific parameters and variables may differ depending on the type of heating element and the material it is heating. It is important to gather accurate and specific information about your heating element and material in order to get an accurate calculation.

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