What causes brittleness in cast iron?

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In summary, the brittleness of cast iron is due to the nature of covalent bonds and the presence of graphite flakes which act as microcracks under stress. This results in a high stress concentration and a quick increase in crack length. However, cast iron does have a high material damping ratio and this is due to its relatively low elastic modulus compared to other materials like low carbon steel.
  • #1
pukb
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I want to know, what exactly gives brittleness to cast iron. Have read many articles on it but people beat around bush and don't answer the question what exactly makes it very brittle.

Thanks
 
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It breaks easily instead of bending.
It boils down to the nature of covalent bonds.
You'll have seen these answers in your searches - what is it that is unsatisfactory about them?
 
  • #3
With flake graphite cast iron, it's the graphite flakes that make it brittle. Cohesion between layers of atoms in graphite is very low in comparison to iron. This means that graphite flakes are effectively microcracks. Seen in a polished section under moderate magnification, they look like cracks.

With high aspect ratio, there is high stress concentration at the tip of the flakes when a tensile stress is applied normal to the plane of the flake. Since there are large numbers flakes in the structure, a crack starting at the tip of one flake does not have to travel far before it encounters another so the total crack length increases very quickly until it reaches a critical length.
 
  • #4
additional question : how does cast iron, then help in vibration absorption. How is its material damping ratio high?
 
  • #5
It has a relatively low elastic modulus. A grey cast iron would have a typical elastic modulus of around 70GPa while low carbon steel would be around 200GPa.
 

1. What is cast iron and why is it brittle?

Cast iron is a type of iron-carbon alloy that contains a high amount of carbon (2-4%). It is brittle because the carbon in the alloy forms graphite flakes, which create weak spots in the structure and make it more prone to cracking or breaking under stress.

2. Can cast iron be made less brittle?

Yes, cast iron can be made less brittle by reducing the carbon content and adding other elements such as silicon, manganese, or nickel. This creates a more stable microstructure and improves the material's toughness and ductility.

3. What are the common uses of cast iron?

Cast iron is commonly used in the manufacturing of pipes, engine blocks, and cookware. It is also used in construction for items like manhole covers, gutters, and ornamental structures.

4. How does brittleness affect the properties of cast iron?

The brittleness of cast iron can make it difficult to machine and work with, as it is more prone to cracking and breaking. It also limits its use in applications where flexibility and impact resistance are important.

5. How can brittleness be tested in cast iron?

Brittleness in cast iron can be tested using a variety of methods, including Charpy and Izod impact tests, hardness tests, and tensile tests. These tests measure the material's ability to withstand sudden impact or stress without breaking.

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