Creating a heated Vacuum chamber.

In summary, the conversation discusses the best materials and methods for building a vacuum chamber to house 40 gallons of silica gel and regenerate it at high temperatures. Suggestions include using PVC or CPVC for the chamber, insulating the walls with aluminium foil, and using fibreglass standoffs for the heater coils. It is also suggested to use stacked trays with thin layers of silica gel for effective drying and to not worry about creating a high vacuum.
  • #1
chayced
157
0
Not sure whether this would be better in materials or mechanical.

I'm building a vacuum chamber which is going to house silica gel, I've got a prototype made out of PVC, but I'm afraid of running it up to 180-200 deg F to regenerate the silica. For the large scale I'm going to need to build a chamber to house around 40 gallons of silica gel, I will have a better estimate once I play around with the prototype some more. Oh and I plan on using multiple tubes rather than a single pressure vessel.

I was wondering if anyone has any experience with heating CPVC. I know it will do better by looking at the pressure temperature tables, but is this a reasonable solution? Is there something better?
Thanks.
 
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  • #2
If the vacuum is good enough the walls shouldn't get hot, especially if you line them with aluminium foil - remember thermos flasks!

Assuming you put the heater coils directly on the containers of silica gell and are carefull to insulate the tanks from the walls, ie. use fibreglass standoffs. But 40 gallons seems quite large, are you sure about the thickness of the walls to survive the pressure load?
 
  • #3
Insulating the walls is a great idea, but that leaves me with finding a way to standoff the liner from the vessel. Darn that thermal conduction. Foam won't work due to the vacuum. Darn that thermal conduction. Any suggestions? Or should a foil liner fly for these temperatures?

If nobody has any experience I'm going to go create some.
 
  • #4
Fibreglass is easiest, cheap, simple to cut, drill and glue and has low thermal conductivity.
Normal way is to build a couple of rings that fit the inside diameter of the tube with thin arms to hold the tray. You can get vacuum tight feedthroughs for the power to the heater but unless you want superhigh vac you can just use a waterproof connector and lots of epoxy!
Be careful about the insulation on the heater wire. Without any air to conduct the heat away the wires will heat up a lot more, it's best to overrate the cables.

40 gallons is about the size of an oil drum and you need a vacuum jacket around that, plus you really want the silica spread in a thin layer to effectively dry it. You might have to make a series of stacked trays with 2-3 inch deep layers of silica on them.

Foil will help keep the walls cool and keep the heat in, plus you want the walls to be clean. Aluminium foil held on with double sided sticky tape is common in vacuum dewars - you might have to make pin holes in the foil to let out any air caught behind it.

ps. Don't worry about creating a really high vacuum, you will need to run the pump continually to draw the water vapour out anyway, a rotary backing pump shoudl be fine.
 

1. What is a heated vacuum chamber?

A heated vacuum chamber is a controlled environment used to create a low-pressure, or vacuum, environment while also maintaining a specific temperature. This is achieved by heating the chamber itself or by circulating heated fluids or gases through the chamber.

2. What is the purpose of a heated vacuum chamber?

A heated vacuum chamber is commonly used in scientific research and industrial processes to study the effects of various temperatures and pressures on a substance. It can also be used for materials processing, such as drying, degassing, and curing, in a low-pressure environment.

3. How is a heated vacuum chamber created?

The creation of a heated vacuum chamber involves several steps. First, a chamber must be constructed that is able to withstand the desired level of vacuum. Then, heating elements and temperature sensors are installed within the chamber. A vacuum pump is used to evacuate the air from the chamber, and a heating system is used to regulate and maintain the desired temperature.

4. What types of materials can be placed in a heated vacuum chamber?

A wide range of materials can be placed in a heated vacuum chamber, including liquids, gases, and solid materials. These can include biological samples, metals, polymers, and other materials used in various industries. However, it is important to ensure that the materials chosen are compatible with the range of temperatures and pressures that the chamber can achieve.

5. What are the benefits of using a heated vacuum chamber?

There are many benefits to using a heated vacuum chamber, including the ability to control and manipulate the environment in which materials are processed. This can lead to improved product quality, reduced processing times, and the creation of unique materials that are not possible to produce in a standard atmosphere. Additionally, a heated vacuum chamber can also be used for research and development purposes, allowing scientists to study the effects of various conditions on different materials.

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