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How to design a nuclear power plant reactor power control system ?

 
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Aug17-11, 03:08 AM   #1
 

How to design a nuclear power plant reactor power control system ?


Can you give me some advice of this topic?

Thank you!
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Aug17-11, 07:50 AM   #2
 
If you tell us what your thoughts are, you will be more likely to get some feedback.
Aug17-11, 08:28 AM   #3
 
Are you referring to software or hardware? You'll have to be more specific.
Aug17-11, 08:33 AM   #4
 

How to design a nuclear power plant reactor power control system ?


And the reactor type (BWR, PWR, something else?) has a big influence on the very physical mechanisms used for controlling the reactor power. In a BWR, power control is typically achieved by controlling the recirculation flow, whereas a PWR reactor power may be controlled either by active control rod manoeuvers or through physical feedback mechanisms by controlling the turbine power.
Aug17-11, 12:45 PM   #5
 
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Quote by reboothit View Post
Can you give me some advice of this topic?

Thank you!
What does one know about control theory?
Aug17-11, 12:49 PM   #6
 
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Quote by rmattila View Post
And the reactor type (BWR, PWR, something else?) has a big influence on the very physical mechanisms used for controlling the reactor power. In a BWR, power control is typically achieved by controlling the recirculation flow, whereas a PWR reactor power may be controlled either by active control rod manoeuvers or through physical feedback mechanisms by controlling the turbine power.
While this is essentially correct, in PWRs core power is often controlled by varying the soluble boron concentration, particularly in base load plants that do not have grey rods for power shaping or power adjustments for load follow or frequency control. Most PWRs in the US do not have power shaping rods. Reducing feedwater temperature or using the turbine is usually performed at EOC.
Aug17-11, 01:12 PM   #7
 
Quote by Astronuc View Post
While this is essentially correct, in PWRs core power is often controlled by varying the soluble boron concentration, particularly in base load plants that do not have grey rods for power shaping or power adjustments for load follow or frequency control. Most PWRs in the US do not have power shaping rods. Reducing feedwater temperature or using the turbine is usually performed at EOC.
That's right, of course. I was thinking more of the load follow -type fast power control, where the dilution/boration control is probably too slow.

Regarding turbine control, BWR:s can be made quite simple: the reactor power is controlled by varying the main circulation pump speed based on feedback from the generator power, and the turbine controller just maintains the steam dome pressure, i.e. "turbine follows reactor". How is it in the referred US PWR plants: are the turbines operated without feedback from the generator power ("following the reactor" similarly to the BWR case), or is the turbine power actively adjusted to meet the desired power output, and the primary inlet temperature will then take care of adjusting the reactor power to match the turbine (="reactor follows turbine")?
Aug17-11, 01:27 PM   #8

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Look for a book called "Nuclear Reactor Engineering" by Glasstone & Sessonske.

I find the older version more readable, a sorta pink front cover with a power plant not the later one with red&yellow graffiti motif.

He has an excellent chapter on the subject.
Book is often on Ebay.

old jim
Aug18-11, 06:35 PM   #9
 
Quote by gmax137 View Post
If you tell us what your thoughts are, you will be more likely to get some feedback.
I want to know how to design a mode "G" reactor control system for PWR .
Thank you!
Aug18-11, 07:18 PM   #10
 
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Quote by reboothit View Post
I want to know how to design a mode "G" reactor control system for PWR .
Thank you!
Is the PWR roughly 157 assemblies (900 MWe), or 193 or 205 assemblies (1300 to 1450 MWe)?

This should give one some ideas.
http://www.iaea.org/inis/collection/...8/28018882.pdf
Aug18-11, 09:46 PM   #11

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for three decades I maintained an analog PWR reactor control and protection system that was designed in late 60's. But i am not familiar with the term "Mode G". I would guess it means something we old guys are used to but not by that name.

Were i in your shoes i'd study what the ancients did in 1960's for starters.
If you set out to re-invent the wheel you'll have to stumble up from bottom of learning curve. Why not start from halfway up?

In early 70's we could load follow and with a little luck survive a somewhat greater than 50% load rejection transient. But over the years increasingly stringent conservatism made us basically an 'all rods out' baseload with chem(Boron) shim.

In our plant the basic automatic control made reactor follow turbine. That way the plant could load follow as directed by system dispatch.

Load on turbine is inferred by measuring steam flow through it which gets shifted(mx+b) into a desired reactor temperature.. Measured temperature is subtracted from desired to produce a temperature error signal. Temperature error becomes a contol rod speed&direction signal that sets the rods into motion. The more temperature error the faster rods move. When measured temperature matches desired there's no error anymore so the rods stop. It really is basically that simple.

For better transient response another difference signal is developed, difference between reactor power and turbine power. Rate of change of this difference signal is added to the temperature error signal. It trims rod speed during transients and can help prevent over/under-shoot.

The reactor would not know whether it is being controlled by an old analog system like mine or by a fancy computer system like i assume you'll build. So your algorithms will probably start from old timey control theory basics.

In my day Bailey Controls had excellent technology, some say the best, and they in turn were owned by Babcock&Wilcox.
You'll probably find some good nuclear plant control system theory in the book "Steam its Generation and Use" published by Babcock & Wilcox.. look for a late 1970's edition ( it's been in print since at least 1920's.)

old jim
Aug19-11, 01:21 AM   #12
 
Description of the Mode G control strategy for a VVER 1000 reactor can be found in this article.
Aug19-11, 01:37 AM   #13
 
Quote by jim hardy View Post
for three decades I maintained an analog PWR reactor control and protection system that was designed in late 60's. But i am not familiar with the term "Mode G". I would guess it means something we old guys are used to but not by that name.

Were i in your shoes i'd study what the ancients did in 1960's for starters.
If you set out to re-invent the wheel you'll have to stumble up from bottom of learning curve. Why not start from halfway up?

In early 70's we could load follow and with a little luck survive a somewhat greater than 50% load rejection transient. But over the years increasingly stringent conservatism made us basically an 'all rods out' baseload with chem(Boron) shim.

In our plant the basic automatic control made reactor follow turbine. That way the plant could load follow as directed by system dispatch.

Load on turbine is inferred by measuring steam flow through it which gets shifted(mx+b) into a desired reactor temperature.. Measured temperature is subtracted from desired to produce a temperature error signal. Temperature error becomes a contol rod speed&direction signal that sets the rods into motion. The more temperature error the faster rods move. When measured temperature matches desired there's no error anymore so the rods stop. It really is basically that simple.

For better transient response another difference signal is developed, difference between reactor power and turbine power. Rate of change of this difference signal is added to the temperature error signal. It trims rod speed during transients and can help prevent over/under-shoot.

The reactor would not know whether it is being controlled by an old analog system like mine or by a fancy computer system like i assume you'll build. So your algorithms will probably start from old timey control theory basics.

In my day Bailey Controls had excellent technology, some say the best, and they in turn were owned by Babcock&Wilcox.
You'll probably find some good nuclear plant control system theory in the book "Steam its Generation and Use" published by Babcock & Wilcox.. look for a late 1970's edition ( it's been in print since at least 1920's.)

old jim
Thank you for your explanation about temperature control and mismatch control of PWR and the other information.



MODE G : load follow.
MODE A : basic load.
Aug19-11, 01:45 AM   #14
 
who have the description of the Mode G control strategy for a Westinghouse AP1000 reactor?

I need it very much!
Aug19-11, 01:50 AM   #15
 
Quote by reboothit View Post
Can you give me some advice of this topic?

Thank you!
Quote by rmattila View Post
Description of the Mode G control strategy for a VVER 1000 reactor can be found in this article.
Thank you very much
Aug19-11, 07:10 AM   #16
 
Quote by jim hardy View Post
for three decades I maintained an analog PWR reactor control and protection system that was designed in late 60's. But i am not familiar with the term "Mode G"...
I'm not familiar with that term either.
Quote by reboothit View Post
MODE G : load follow.
MODE A : basic load.
Thanks.

But it makes me wonder about Modes B, C, D, E, and F. Where are these terms coming from?
Aug19-11, 07:11 AM   #17
 
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Quote by reboothit View Post
who have the description of the Mode G control strategy for a Westinghouse AP1000 reactor?

I need it very much!
You may wish to look at their DCD, which is filed with the NRC. The AP1000 grey RCCA (GRCA) uses 4 AIG rodlets (fingers) and 20 Stainless steel rodlets (as filed in the UK).
http://www.nrc.gov/reactors/new-reac...04/4-1_r14.pdf


However, in the US design, W indicates 12 AIG rodlets (fingers) and 12 304SS rodlets
AP1000 Design Control Document
CHAPTER 4 REACTOR
4.1 Summary Description
http://pbadupws.nrc.gov/docs/ML0832/ML083230318.pdf

Of course, one needs a core monitoring system and I&C.

See - http://pbadupws.nrc.gov/docs/ML0832/ML083230868.html - for AP1000 DCD Rev. 17
One would look at Chapter 4 (particularly 4.2, 4.3) and 7.

From section 4.2
Gray Rod Cluster Assemblies
The mechanical design of the gray rod cluster assemblies plus the control rod drive mechanism
and the interface with the fuel assemblies and guide thimbles are identical to the rod cluster
control assembly.

As shown in Figure 4.2-11, the gray rod cluster assemblies consist of 24 rodlets fastened at the top
end to a common hub or spider. Geometrically, the gray rod cluster assembly is the same as a rod
cluster control assembly except that 12 of the 24 rodlets are stainless steel while the remaining 12
contain the reduced diameter silver-indium-cadmium [AIG] absorber material clad with stainless steel as
the rod cluster control assemblies.

The gray rod cluster assemblies are used in load follow maneuvering and provide a mechanical
shim to replace the use of changes in the concentration of soluble boron, that is, a chemical shim,
normally used for this purpose. The AP1000 uses 53 rod cluster control assemblies and 16 gray
rod cluster assemblies.
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