Joining Vacuum Formed Alarm System Case: A How-To Guide

[Gughanath]

I made a case for a alarm system using vacuum forming. How do I join the two halves of the case?

 

[brewnog]

Form them again, this time incorporate little lugs and holes for self tappers :-)

Failing that, do what every engineer does. Get the gaffer tape out.

 

[ravenprp]

There are a few different methods you could use to join the two halves of your vacuum formed alarm system case. Here are a few suggestions:

1. Adhesive: One option is to use a strong adhesive, such as epoxy or super glue, to join the two halves together. Make sure to carefully align the two pieces before the adhesive sets to ensure a secure bond.

2. Heat Welding: If your vacuum formed case is made from a thermoplastic material, such as ABS, you can use a heat welding technique to join the two halves together. This involves using a heat gun or soldering iron to melt the edges of the two pieces and then pressing them together to create a strong bond.

3. Mechanical Fasteners: Another option is to use mechanical fasteners, such as screws or bolts, to join the two halves of your case. This method may require drilling holes in the case, so make sure to plan out the placement of the fasteners beforehand.

Whichever method you choose, it's important to make sure that the two halves of your case are securely joined to ensure the safety and functionality of your alarm system. Good luck with your project!