Does cylinder diameter affect force measurement on a hydraulic press?

In summary, there is a discussion about using a hydraulic press to press fit bushings into iron components at work. A load cell has been purchased to measure the "push-in" and "pull-out" force, but there are questions about how the diameter of the arbor and load cell will affect the accuracy of the force measurement. It is also mentioned that the force will remain the same when transmitted through the load cell, but the stress on the load cell will be higher if the area is smaller than the cylinder area.
  • #1
resjsu
12
0
Hello All,
At work we will begin press fitting bushings into iron components.
The customer has specified a range for the "push-in" and "pull-out" force so we bought a load cell to measure the values.

My question is, when we approximate force on our standard 50-ton press with a 4inch diameter cylinder head, we multiply the psi by the area of the cylinder head and arrive at a force. So, if the surface area were smaller than the resulting force would be less correct?

Now then referring to the attached drawing, since our arbor is smaller in diameter than our cylinder head and load cell, is the force that is actually being applied to the bushing less than the force being applied to the load cell?

With this setup will the load cell accurately measure the force the bushing is experiencing?

What is wrong with my understanding of pressure/force and how the diameters affect each measurement?

Thank you for your help and time!
 

Attachments

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  • #2
This is a hydraulic press, right? You speak of multiplying psi (pressure) by cylinder area to calculate force, so this sounds hydraulic.

That force, when tranmitted through the load cell remains the same. If the area of the load cell is less than the cylinder area, the stress on the load cell will be higher because the same force must pass through a reduced area.
 

1. What is the purpose of a bushing?

A bushing is a type of mechanical component that is used to reduce friction and wear between two moving parts in a machine. It also helps to absorb shock and vibration, and provides support and alignment for the parts.

2. How does a bushing affect force and pressure?

A bushing can distribute the force and pressure applied to a machine's moving parts more evenly, reducing the amount of wear and tear on the components. It also helps to reduce the amount of force and pressure needed to move the parts, making the machine more efficient.

3. What materials are commonly used to make bushings?

Common materials used for bushings include bronze, brass, steel, and plastic. These materials are chosen for their durability, low friction, and ability to withstand high pressures and temperatures.

4. How do you determine the correct size of a bushing for a specific application?

The size of a bushing is determined by the size of the shaft it will be installed on, as well as the application it will be used for. Factors such as the amount of force and pressure the bushing will need to withstand, the speed and direction of movement, and the environment it will be used in should also be considered.

5. Can bushings be replaced or do they need to be regularly maintained?

Bushings can be replaced if they become worn or damaged. However, regular maintenance can help to prolong their lifespan and ensure the machine continues to function properly. This may include lubrication, cleaning, and regular inspections for wear and tear.

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