Calculate pressure drop in dense phase pneumatic conveying

In summary, dense phase pneumatic conveying is a method of transporting bulk materials through a pipeline using a gas or air as the conveying medium. The pressure drop in this method is calculated using the Darcy-Weisbach equation and is affected by factors such as material properties, pipeline geometry, gas flow rate, and operating pressure. To reduce pressure drop, the gas flow rate can be increased, pipeline diameter can be increased, and moisture content can be reduced. Some common challenges in calculating pressure drop include accurately determining material properties, accounting for changes in properties during conveying, and accounting for changes in operating conditions.
  • #1
princessme
35
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I've came across many references for pressure drop calculations for dilute phase pneumatic conveying, but I've yet to encounter any for dense phase. Anyone has any idea how do i calculate that? Thank you
 
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  • #2
Dense phase pneumatic conveying is a highly complex process involving several factors such as particle size, material properties, and line size. As such, there is no single equation for calculating pressure drop in dense phase conveying. Generally, it will require an iterative approach and the use of specialized software to accurately calculate pressure drop.
 

1. What is dense phase pneumatic conveying?

Dense phase pneumatic conveying is a method of transporting bulk materials through a pipeline using a gas or air as the conveying medium. In this method, the material is conveyed at a low velocity and high pressure, resulting in a dense and compact flow.

2. How is pressure drop calculated in dense phase pneumatic conveying?

The pressure drop in dense phase pneumatic conveying is calculated using the Darcy-Weisbach equation, which takes into account the material properties, pipeline geometry, and gas flow rate. This equation can be solved using various methods, such as the Colebrook-White equation or the Moody diagram.

3. What factors affect pressure drop in dense phase pneumatic conveying?

The pressure drop in dense phase pneumatic conveying is affected by various factors such as the material properties (density, particle size, shape), pipeline geometry (diameter, length, bends), gas flow rate, and operating pressure. Additionally, the type of gas used and the moisture content of the material can also impact the pressure drop.

4. How can pressure drop in dense phase pneumatic conveying be reduced?

To reduce pressure drop in dense phase pneumatic conveying, the gas flow rate can be increased, the pipeline diameter can be increased, and the number of bends can be minimized. Additionally, using a lubricant or reducing the moisture content of the material can also help reduce pressure drop.

5. What are some common challenges in calculating pressure drop in dense phase pneumatic conveying?

Some common challenges in calculating pressure drop in dense phase pneumatic conveying include accurately determining the material properties, accounting for changes in the material properties during conveying, and accounting for changes in operating conditions (e.g. varying gas flow rate or moisture content). Additionally, the use of different equations or methods can also lead to variations in the calculated pressure drop.

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