Car Suspension Manufacturing & Metals: Benefits & Drawbacks

In summary, there are a number of different types of car suspensions, some use metal springs others use oil/air/rubber springs. The main reason synthetic bushings (not rubber) are used in shock mounts, control arms, A-arms etc..is ride quality and noise.
  • #1
nb89
37
0
Im having trouble finding information on google about how car suspensions are manufactured and what type of metals are used. I am curious in understanding what the benefits and drawbacks are to using different metals. For example how certain metals will react when they are under compression. Are there any decent websites that have such information?
 
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  • #2
There are a lot of different types of car suspension, some use metal springs others use oil/air/rubber springs.
For the metal ones there isn't much variation in the metal used - generally it's spring steel!
 
  • #3
I'm not sure exactly how much information they have on-line, but it might be worth your while to check out Power Block. Their shows, from 'Muscle Car' to 'Xtreme 4x4', have all had episodes dealing with fabricating suspensions. I think that all of their shows are available in video format on the site.
 
  • #4
It all boils down to this. How much does it cost the company to make the car as cheap as possible to make the most money. If they can get away with giving you something cheap with OK performance, they will. If you want a 'GOOD' suspensions, look to race cars.

Granted, the ride will be horribly stiff and hard on the back, the suspension will do what its supposed to...make the car grip the road.
 
  • #5
Cyrus said:
If you want a 'GOOD' suspensions, look to race cars.

Granted, the ride will be horribly stiff and hard on the back, the suspension will do what its supposed to...make the car grip the road.

Sure, race suspensions work great on a nice smooth race track, but what about a rough or pot-holed road? It takes more than stiffness to judge the quality of a suspension system.
 
  • #6
Other than the spring and damping elements, the suspension structure is almost entirely steel with the exception of rubber grommets in some cases. To speak of "different metals" suggests the idea that something other than steel might be used, but this simply is not going to happen. No other metal presents the combination of strength, formability, and durability that steel does.

Even the spring and damping elements will be built mostly from steel with the possible inclusion of some hydraulic and rubber elements.
 
  • #7
Mech_Engineer said:
Sure, race suspensions work great on a nice smooth race track, but what about a rough or pot-holed road? It takes more than stiffness to judge the quality of a suspension system.

almost true..but the boys running Mojave and the dirt track boys can attest to race suspension durabilty far surpassing stock components..even Daytona is very ruff..shock travel there is +/- 6 inches and ask any driver , all tracks are brutal..asphalt used to fill cracks are like a washer board...( ok for you young ones, it is totally rough)


everything else said above is true..the main reason synthetic bushings ( not rubber) are used in shock mounts, control arms, A-arms etc..is ride quality and noise..rubber was used but acid rain deteriorates them too quickly whaic his ..btw why windshield wiperes must be replaced every 6 months for max visability
one more thing.. components -stamped sheet metal, Arms, McPherson struts, trailing arms,
ball joints, shock rods, steering linkage, high quailty steel
 

1. What is car suspension manufacturing?

Car suspension manufacturing is the process of creating the suspension system that supports a vehicle's weight and allows for smooth driving by absorbing shocks and vibrations from the road. It involves designing, engineering, and assembling various components such as springs, shock absorbers, and control arms.

2. What are the benefits of metal in car suspension manufacturing?

Metal is a commonly used material in car suspension manufacturing due to its strength, durability, and ability to withstand heavy loads. It also has excellent corrosion resistance, making it suitable for use in different weather conditions. Additionally, metal can be easily formed and shaped into various components, allowing for greater flexibility in design.

3. What are the drawbacks of using metal in car suspension manufacturing?

One of the main drawbacks of using metal in car suspension manufacturing is its weight. Metal components can add significant weight to a vehicle, which can negatively impact fuel efficiency and handling. Additionally, metal can be prone to rust and corrosion if not properly protected, leading to potential damage and maintenance costs.

4. How does car suspension manufacturing affect ride comfort?

The design and quality of car suspension manufacturing can greatly impact ride comfort. A well-designed suspension system can absorb bumps and vibrations from the road, providing a smoother and more comfortable ride for passengers. On the other hand, a poorly designed or worn-out suspension system can result in a bumpy and uncomfortable ride.

5. What materials are commonly used in car suspension manufacturing?

In addition to metal, other materials commonly used in car suspension manufacturing include rubber, plastic, and composite materials. Rubber is often used for bushings and mounts, while plastic can be found in components such as sway bars and control arm bushings. Composite materials, such as carbon fiber, are also becoming more popular due to their lightweight and high strength properties.

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