What is the Maximum Contact Force and Forging Height of a Mechanical Press?

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In summary, the conversation discusses the maximum contact force that can be exerted by a mechanical press and the potential height that an aluminium cylinder can be forged using this press.
  • #1
melissa123
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deformation and forging! (URGENT!)

A mechanical press is powered by a 22.4 kW motor and operates at 40 strokes per
minute. It uses a flywheel, so that the rotational speed of the crankshaft does not vary appreciably during the stroke.
(a) If the stroke length is 15.24 cm, what is the maximum contact force that can be exerted over the entire stroke length?

(b) Using this press, to what height can a 5052-O aluminium cylinder with a diameter of 1.27 cm and a height of 5.08 cm be forged before the press stalls?
Value of k = 690, value of n = 0.16
 
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  • #2
(a) The maximum contact force that can be exerted over the entire stroke length is 11,854 N. (b) The height to which a 5052-O aluminium cylinder with a diameter of 1.27 cm and a height of 5.08 cm can be forged before the press stalls is approximately 2.2 cm.
 

1. What is deformation?

Deformation is the process of changing the shape or size of a material through the application of force or stress.

2. What is forging?

Forging is a type of deformation process where a material is shaped by compressive forces, typically using a hammer or press.

3. What are the benefits of deformation and forging?

Deformation and forging can improve the strength, toughness, and mechanical properties of a material, making it more suitable for specific applications.

4. What are the different types of deformation processes?

Some common types of deformation processes include rolling, bending, stretching, and extrusion.

5. What materials are commonly used in forging?

Metals such as steel, aluminum, and titanium are commonly used in forging due to their ability to withstand high temperatures and pressure.

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