Design problem on a cement mixer

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In summary, the task is to calculate the torque on a portable cement mixer that is designed as a hollow cylinder with a closed base, rotating on a shaft, with dimensions of 0.5m diameter, 0.9m height, and 0.006m thickness. The drum is tilted at an angle of 15 degrees to the horizontal and contains an aggregate of mass 363 kg. The operational speed is 10 rpm and the drum is made of mild steel. The equations needed are torque = moment of inertia * angular acceleration and moment of inertia = mass * radius of gyration^2 (for hollow cylinder). The drum will also have a certain volume and centroid where the weight will act, and the effect of the tilt
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kirkfras
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Homework Statement



Calculating torque on a portable cement mixer which is to be designed as a hollow cylinder with a closed base that rotates on a shaft (bearing). Dimentions being 0.5m diameter (D) and a height of 0.9m (h); the thickness of the cylinder is 0.006m (t). the drum is tilted at an angle of 15 degrees (@) to horizontal. it has aggregate of mass 363 kg (Ma) inside it. the drum operational speed is 10 rpm (sp). the drum is made of mild steel.


Homework Equations


Torque = moment of inertia * angular acceleration
moment of inertia = mass * radius of gyration^2 (for hollow cylinder)
F = mg
density of mild steel (ds) = 7860 kg/m3
final angular velocity = initial angular velocity + (angular acceleration * time)

The Attempt at a Solution



r = D/2
volume of steel used on cylinder (Vc) = [(pi * r^2 * t)] + pi * [ {(r + t)^2} - (r^2)] * h
mass of steel used on cylinder (Mc) = ds * Vc

I = (Mc + Ma) * r^2

assume it takes 2 second to reach speed of 10 rpm on start up

angular acceleration (aa) = {[(sp * 2 * pi) /60] / 2}

T = I * aa

but i know the material in the cylinder will occupy a certain volume and have a centroid where the weigth will act, and where does the effect of the drum being tilted come into affect

OR

T = Fr
F = (Mc + Ma) g
 
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  • #2
r = r + [tan(@) * h / 2]but i know that the force is due to the weight of the material and steel used, but i am confused as to whether this is the appropiate equation
 

1. What is a design problem on a cement mixer?

A design problem on a cement mixer refers to any issue or challenge that arises in the design or functionality of a cement mixer. This can include factors such as efficiency, durability, safety, and ease of use.

2. Why is a design problem on a cement mixer important to address?

Addressing design problems on a cement mixer is crucial for ensuring that the equipment functions properly and safely. These problems can also affect the quality of the concrete being mixed, which can have a significant impact on construction projects.

3. What are some common design problems on a cement mixer?

Some common design problems on a cement mixer include insufficient mixing power, uneven mixing of ingredients, difficulty in loading and unloading materials, and lack of durability or stability.

4. How can design problems on a cement mixer be solved?

Design problems on a cement mixer can be solved through careful analysis and redesign of the equipment. This may involve improving the motor power, adjusting the placement of mixing blades, or adding safety features. Consulting with experts and conducting thorough testing can also help in finding solutions.

5. How can design problems on a cement mixer be prevented?

To prevent design problems on a cement mixer, it is important to thoroughly research and test the equipment before it is put into use. Regular maintenance and inspections can also help in identifying and addressing any potential issues before they become major problems. Gathering feedback from users and incorporating their suggestions in the design process can also help prevent future problems.

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