Mastering Dimensional Tolerancing for Enclosure Assembly: Tips and Tricks

  • Thread starter jmech
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In summary, the conversation is about how to correctly tolerance an enclosure assembly consisting of a main enclosure and a face plate with rounded corners. The speaker is struggling to figure out the best way to annotate the tolerances and is seeking help. The expert suggests using a maximum material condition symbol to specify the amount of material that can be removed from the faceplate and still fit into the enclosure, along with a clearance size of H7h6. This will ensure that the faceplate fits correctly into the enclosure.
  • #1
jmech
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I am in the process of dimensioning a drawing set of an enclosure assembly, and I am struggling to figure out how to tolerance the part correctly. The assembly is essentially a rectangular prism with rounded corners, it consists of two parts: the main enclosure and the face plate which must fit inside the enclosure.

I attached a simplified version of the enclosure I am talking about.

As I said the faceplate has to sit inside the enclosure, I was hoping to achieve a fit similar to a H7h6 clearance fit, but since this is not a shaft I don't know how to annotate it, or if this is even the right way of going about the tolerance in the first place.

I am still a student so forgive my lack of understanding, tolerancing is something I don't think was taught to my class well.
 

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  • #2
Any help is much appreciated. The best way to go about the tolerance on this assembly will be to use a maximum material condition (MMC) symbol. This will allow you to specify how much material can be removed from the faceplate and still fit into the enclosure. You would then need to specify the size of the clearance between the two parts (H7h6). The MMC symbol would look like this: "Ø D1 max". The "max" indicates the maximum material condition which is the most restrictive tolerance for the feature. This will ensure that the faceplate fits correctly into the enclosure.
 

1. What is dimensional tolerancing and why is it important?

Dimensional tolerancing is a system of symbols, rules, and definitions used to specify the allowed variations in the size and shape of a part or assembly. It is important because it ensures that all components of an enclosure assembly fit together properly and function as intended.

2. How does dimensional tolerancing affect the design and manufacturing process?

Dimensional tolerancing affects the design process by providing a standardized way to communicate the required dimensions and tolerances for each part of an assembly. It also affects the manufacturing process by providing guidelines for production and inspection to ensure that the final product meets the specified tolerances.

3. What are some common challenges in mastering dimensional tolerancing for enclosure assembly?

Some common challenges in mastering dimensional tolerancing for enclosure assembly include understanding the various symbols and conventions used, selecting appropriate tolerances for each part, and ensuring that the final assembly meets all functional requirements.

4. Are there any tips or tricks for effectively using dimensional tolerancing in enclosure assembly?

Yes, some tips and tricks include using a consistent and organized approach to dimensioning, understanding the effects of stack-up tolerances, and utilizing geometric tolerancing to control more complex features.

5. How can I improve my understanding and application of dimensional tolerancing for enclosure assembly?

To improve your understanding and application of dimensional tolerancing, it is recommended to study and practice with relevant standards and guidelines, attend training or workshops, and collaborate with colleagues or experts in the field.

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