Maximum pressure exerted on the connecting rod by the brake pads: 12.4 KN

In summary, the conversation discusses finding the down force on the connecting rod of a train during an emergency stop. The participants consider various equations and factors such as train mass, speed, stopping distance, coefficient of friction, number of brake disks and pads, and wheel radius. They ultimately determine that the maximum pressure exerted on the disk by the brake pads is 12.4 KN.
  • #1
pibot
5
0

Homework Statement



what is the down force on the connecting rod?

i tinnk I've work most of it but I'm a bit unsure of what to do next?


help-2.jpg


A train of mass 138800kg
have 24 wheels (12 axles)
V = 37.1 m/s
U =0
s= 694 m
F= 12.1KN
R = 0.4 m
r = 0.21 m

Homework Equations



V2 = U2 + 2 x a x s

Average braking force for the whole train = m x a


The Attempt at a Solution



a = -0.99m/s

Average braking force for the whole train 138800 x -0.99 = 137KN

braking Force for each wheel 137/24 = 5.7KN

so this is were i need the help please

Were is this braking force atchley acting on the wheel ( at the rim the edge of were?)

when the force F is clamping on the wheel the force from the wheel will transfer to the rod?
 
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  • #2
I think you have done wrong.Here you need to check torques as it is not point object but a rigid body.
 
  • #3
i did think torques but all i can think is t = f x r

so is this 5.7 x .21 =1.194 KN/M

Whats that in a straght down force on the rod?
 
  • #4
Yes it's tangential force.And both torques will get added.
 
  • #5
sorry what do you mean by both will be added?
 
  • #6
connecting rods touch disc at two points at r, and R.One is anti-clockwise torque and other is also anti-clockwise.So both get added.That's what it seems if you have both rods touching disc to brake it down.It seems unclear here.Though you haven't stated it here that only one rod touches disc or both do.
 
  • #7
sorry for my unclear pic.

r is the distance from the center of the wheel to the point which the rod acts

R is the effective wheel radius.

the top of the rod it fixed to the braking braket.

the down force on the braket is what is needed?
 
  • #8
Train mass: 96’800KG
Dater source: Angle Trains Web
sitehttp://www.angeltrains.co.uk/en/fleet-portfolio/data-sheets/view/22-br-outer-suburban-emu
Emergency stop test mass: 14’000KG Per Vehicle
Total mass: M = 96’800 +14’000 + 14’000 + 14’000 = 138’800KG
Speed of test: 83MPH = 37.1M/S
Stopping distance: S = 694m
Coefficient of friction between the brake pad and steel disk: µ = 0.46
Number of brake disks on the train: 24
Number of pads per disk: 2
Effective wheel radius: R = 0.42m
Centre of wheel to centre of brake pad: r = 0.21m


Deceleration rate: a = - 1/2 × (V_(t )^2- U_0^2)/S = - 1/2 × (〖37.1〗^2- 0^2)/694
a = -0.99m/s
Time: t = (V_(t )- U_0)/a = (37.1-0)/(-0.99)
t = 37.5 Seconds
Average braking force for the Whole train: F_Average = Mass * Acceleration
: = 138’800 * -0.99
= -137’412N (-137KN)
Average braking force per wheel: = F_Wheel = F_Average/24
= (-137412)/24
= -5725.5N (5.7KN)
Maximum press exerted on the disk by the brake pads: μ×F_Pad = R/r × F_Wheel/2
= 0.42/0.21 × 5.7/2
= 12.4 KN
 

1. What is a connecting rod?

A connecting rod is a component of an engine that connects the piston to the crankshaft. It converts the reciprocating motion of the piston into rotational motion of the crankshaft.

2. What is force on a connecting rod?

The force on a connecting rod is the result of the combustion process in the engine. It is the force that drives the piston down, which in turn drives the crankshaft and generates power.

3. How is force on a connecting rod calculated?

The force on a connecting rod can be calculated using the formula F = P * A, where F is the force, P is the pressure of the combustion gases, and A is the area of the piston head. The force can also be calculated using the formula F = m * a, where F is the force, m is the mass of the piston, and a is the acceleration of the piston.

4. What factors affect the force on a connecting rod?

The force on a connecting rod is affected by several factors, including the pressure and temperature of the combustion gases, the mass and acceleration of the piston, the length and weight of the connecting rod, and the speed and load on the engine.

5. How does the force on a connecting rod impact engine performance?

The force on a connecting rod directly affects the power and torque output of the engine. If the force is too low, the engine may not produce enough power. On the other hand, if the force is too high, it can cause engine failure or damage. Therefore, it is important to carefully calculate and control the force on a connecting rod for optimal engine performance.

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