How to detect Cylinder not moving?

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To detect if a compressed air-driven cylinder is not moving, alternatives to an end reed switch include using an electronic tachometer or a microswitch for physical motion detection. A flow meter or flow switch may also be viable options, although flow meters can be expensive. The discussion highlights challenges in detecting cylinder jams, especially with rod cylinders compared to rodless cylinders. Vendors previously consulted did not have suitable products, but there is a possibility of new solutions emerging. Exploring these detection methods can enhance the reliability of cylinder operation monitoring.
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Cylinder is Compress Air driven. Now my Customer want to konw if there is any other method to detect the Cylinder is not moving to end Stroke other than using End Reed Switch as Detection. Air from Solenoid Valve is control at 1~2Bar to Air Cylinder. Is there anything that can be fix between Solenoid Valve and Cylinder to detect that the Cylinder is jam in the middle?

Thanks in advance.
 
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You might consider an electronic tachometer. There are several styles available and can convert an rpm to 4-20 mA signal.
 
Give Festo a ring, or some one in the same a trade.
 
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You can put a microswitch at the end if physical motion rather then a reed switch. I do not know of any way to do this at the solenoid.
 
thks to all. i chked with few vendors couple of months back. They don't have such product. I will check with them again this time, maybe they have something new.

We done something using Sensor but that was a Rodless Cylinder which is much easier. This time, this is a Rod Cylinder.

Probably using a Flow Meter can work but Flow Meter is pretty ex ;>
 
nickchow said:
Probably using a Flow Meter can work but Flow Meter is pretty ex ;>
Along these lines, just consider a flow switch.
 
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