Calculate Forces on Tools & Workpieces in Sheet Metal Spinning

In summary, the individual is a final year Mechanical Engineering student from India seeking help in calculating forces on a tool and workpiece in a sheet metal spinning operation. They are wondering if there is a way to do this theoretically or with software. One suggestion is to use SolidWorks with the Simulation package, but this may require access to the program and a powerful computer. Another option mentioned is using ANSYS.
  • #1
nrbhyagrwl
4
0
Hi I am a Mechanical Engineering final year student from India.
I need to calculate the forces(axial,tangential and radial) on the tool and the workpiece in the sheet metal spinning operation.

Is there someway to find it theoretically or using any software?

thanks
 
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  • #2
The only thing that comes to mind is by using SolidWorks. You could see if your school has this program available at your disposal because it costs quite a bit. You would first need to model extremely precisely getting all the dimensions, material selections, etc. correct. Then use the Simulation package that is an add-in for SolidWorks to simulate the forces seen by an applied load or whatever is occurring to that particular tool and/or workpiece. Below is a link that shows you a video on how to simulate. I apologize if you knew about this already and sorry for wasting your time. Best of luck!

p.s. make sure you use a pretty fast and powerful computer when performing the simulation run function because it takes quite a bit of time otherwise.

http://www.youtube.com/watch?v=LzSnGkpRITY&feature=related
 
  • #3
Thanks a lot :), will try that and tell you...
 
  • #4
you could also see is ANSYS would do the job!
 

What is sheet metal spinning?

Sheet metal spinning, also known as spin forming or metal spinning, is a metalworking process that involves shaping a flat sheet of metal into a desired shape by rotating it on a lathe while applying pressure with specialized tools.

What tools are used in sheet metal spinning?

The tools used in sheet metal spinning include a metal lathe, spinning wheel, and specialized tools such as mandrels, rollers, and pressure plates. These tools are used to rotate and shape the metal sheet into the desired form.

How do you calculate the forces on tools and workpieces in sheet metal spinning?

The forces on tools and workpieces in sheet metal spinning can be calculated using mathematical equations, taking into account variables such as the material properties of the sheet metal, the speed and pressure applied during spinning, and the dimensions and shape of the tools and workpiece.

What factors affect the forces on tools and workpieces in sheet metal spinning?

The forces on tools and workpieces in sheet metal spinning can be influenced by various factors such as the material properties of the sheet metal, the speed and pressure applied during spinning, the shape and dimensions of the tools and workpiece, and the skill and experience of the operator.

Why is it important to calculate the forces on tools and workpieces in sheet metal spinning?

Calculating the forces on tools and workpieces in sheet metal spinning is important for ensuring the safety of the operator and the quality of the final product. It also helps to optimize the process and minimize material waste and production costs.

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