Is Fluid Mixing/Seepage Limit a Crucial Specification for Heat Exchangers?

In summary, the conversation discusses the specification of fluid mixing and seepage through the tubesheet of heat exchangers. It is mentioned that zero leakage is the standard and that a leaking tubesheet joint is costly to repair. There is a question about whether there are different "classes" of leakage for heat exchangers and if tubesheets can be considered leak-free for practical purposes. The statement is made that the purpose of a shell and tube heat exchanger is to exchange heat without mixing fluids, so leakage should not occur. The conversation also mentions the company Vestas aircoil and their design of charge air coolers with no leakage.
  • #1
Muti
56
7
Is there some specification in manufacturer's literature or some standards about limit of fluid mixing/ seepage through tubesheet of any particular heat exchanger. Is this an important parameter of specification or it does not matter in every application. If such parameter exist, what is its importance?
Thank you
 
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  • #2
Nuclear powered steam generators are merely shell and tube Hx. Zero leakage is the standard at hydrostatic test pressures. A leaking tube sheet joint will be plugged at great expense.
 
  • #3
control valves have classes of leakages through seat. Are there some "classes" too for HXs or tube sheet can be considered leak free for practical purpose. Doug statement can be taken as there is no leakage through tubesheet practically.
 
  • #4
Muti said:
. Doug statement can be taken as there is no leakage through tubesheet practically.

Correct. The purpose of a Shell and tube HX (along with all non-contact HX) is to exchange heat without mixing the two fluids so it's a given that there is no leakage.
 
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  • #5
Muti said:
[ ... ] Doug statement can be taken as there is no leakage through tubesheet practically.
To the limits of Minimum Detectable Activity.
 
  • #6
Hi, If
 
  • #7
Hi, I work for a company called Vestas aircoil who design and manufacture charge air coolers and there should be no leakage at all.
 

1. What is a shell and tube heat exchanger?

A shell and tube heat exchanger is a type of heat transfer device that is used to transfer heat between two fluids. It consists of a series of tubes surrounded by an outer shell. One fluid flows through the tubes, while the other fluid flows through the shell around the tubes. The two fluids are separated by a thermally conductive material, which allows heat to be transferred from one fluid to the other.

2. How does a shell and tube heat exchanger work?

A shell and tube heat exchanger works by using one fluid to heat or cool another fluid. The two fluids flow in opposite directions, with one flowing through the tubes and the other flowing through the shell. The tubes are designed to maximize the surface area in contact with the fluid, allowing for efficient heat transfer. As the fluids flow through the exchanger, heat is transferred from the hot fluid to the cold fluid, or vice versa.

3. What are the advantages of using a shell and tube heat exchanger?

Shell and tube heat exchangers have several advantages, including high efficiency, versatility, and durability. They can handle a wide range of temperatures and pressures, making them suitable for a variety of applications. They are also easy to maintain and can be used in corrosive or high fouling environments.

4. What are some common applications of shell and tube heat exchangers?

Shell and tube heat exchangers are commonly used in industries such as chemical processing, oil and gas, power generation, and HVAC. They are used for processes such as heating or cooling liquids, steam generation, and heat recovery. They are also used in air conditioning and refrigeration systems to transfer heat between the refrigerant and the air.

5. How do I select the right shell and tube heat exchanger for my application?

To select the right shell and tube heat exchanger, you should consider factors such as the type of fluids being used, the desired temperature and pressure ranges, and the required heat transfer rate. You should also consider the materials of construction, as well as any special features or requirements for your specific application. It is recommended to consult with a heat exchanger expert to ensure the proper selection and design of your heat exchanger.

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