Solving Steel Axle Connection Problem

In summary, the conversation discusses the connection of two steel axels with gears, both with the same diameter and length. The diameter of gear B is 150 mm and gear C is 450 mm, with gear D being stationary. A torque of 100 Nm is applied to gear A. The maximum allowed shearstress in the axels is 60 Mpa, with a shear modulus of G = 8*10^4 Mpa. The necessary axel diameter and angle of twist for gear A to move are calculated using the formula τ = G*α*J. For part a), the diameter is found to be 0.091 m and the angle of twist is 57.3°. For part b),
  • #1
raymanmusic
31
1

Homework Statement



Two axels of steel are connected with gears. Both axels have the same diameter (d) and length (1000mm). Diameter of gear B is 150 mm and diameter of gear C is 450 mm. Gear D is stationary. A torque of 100 Nm is applied to gear A.Maximum allowed shearstress in the axels are 60 Mpa. Shear modulus of the steel the axels are made of is G = 8*10^4 Mpaa) Calculate the necessary axel diameter (d) and the angle of twist (in degrees) that gear A will move.

b) Calculate the necessary axel diameter when the angle of twist in axel CD is 0,25 degrees. Both axels have the same diameter.https://dl.dropboxusercontent.com/u/11241083/problem_axle.png

Homework Equations


https://dl.dropboxusercontent.com/u/11241083/formulas_axle.png [/B]

The Attempt at a Solution


https://dl.dropboxusercontent.com/u/11241083/answer_axle.png [/B]
 
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  • #2
a)I used the formula τ = G*α*J to calculate the angle of twist (α).τ = 100 NmG = 8*10^4 MpaJ = (π/32)*d^4100 = (8*10^4)*α*[(π/32)*d^4]d^4 = 0,0000031250*αd = sqrt[sqrt[0,0000031250*α]]d = 0,091 mα = 57,3°b)Using the same formula as above, but now with the given angle of twist (0,25°):0,0000031250*α = 0,000000078125 d = sqrt[sqrt[0,000000078125]]d = 0,071 m
 

1. How do you identify the root cause of the steel axle connection problem?

Identifying the root cause of the steel axle connection problem requires a thorough investigation and analysis of the connection components, materials, and design. This can include conducting stress and strain tests, examining the manufacturing process, and considering external factors such as environmental conditions.

2. What are some potential solutions to the steel axle connection problem?

Potential solutions to the steel axle connection problem can include using different materials, adjusting the design of the connection, or implementing a new manufacturing process. It is important to consider all possible solutions and their potential impact on the overall functionality and safety of the connection.

3. How can you ensure the effectiveness of the chosen solution?

To ensure the effectiveness of the chosen solution, it is important to conduct thorough testing and analysis. This can include stress and strain tests, simulations, and real-world performance evaluations. Additionally, seeking input and feedback from experts in the field can help validate the chosen solution.

4. How can you prevent the steel axle connection problem from recurring?

To prevent the steel axle connection problem from recurring, it is important to address the root cause and implement a long-term solution. This may involve making changes to the design, materials, or manufacturing process. Additionally, regular maintenance and inspections can help identify any potential issues before they become major problems.

5. How long does it typically take to solve a steel axle connection problem?

The time it takes to solve a steel axle connection problem can vary depending on the complexity and severity of the issue. It may take weeks or even months to properly identify the root cause and develop an effective solution. It is important to prioritize thorough testing and analysis to ensure the problem is fully resolved.

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