How Many Machines Are in the Factory to Meet Production Requirements?

In summary, there is a factory with an order for N products and n available machines. If all the machines work simultaneously, the order would be completed in 24 hours. However, due to complications, there are two ways to build the products. In the first way (a), the machines work one after the other, starting with one machine in the first hour and increasing by one machine each hour until all n machines are working. In the second way (b), n-5 machines are working all the time, which results in the products being made 6 hours faster than the first way. To find the number of machines in the factory, a system of equations can be set up and solved using the fact that the amount of work done
  • #1
nightingale123
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Homework Statement


A factory has gotten an order for ##N## products. For this job it has ##n## available machines.If all the machines would work simultaneously the order would have been completed in 24 hours. However due some complications there exist only two possible way to build the products:

##a)## The machines begin working one after the other like this:

In the first hour only one machines works
In the second hour two machines work
3 hour tree machines are working
##\vdots##
n-th hour and all next hours n machines are working

##b)## ##n-5## machines are working all the time

in case ##b)## the products are made 6 hours faster than in case ##a)## How many machines are in the factory

Homework Equations

The Attempt at a Solution


I was asked this question by some students I was helping out and I was really surprised when I was unable to answer it .
The way I tried to tackle this was the following:

First I tried to calculate the amount of work 1 machine does in 1 hour .
I know that ##n## machines complete ##N## in 24 hours therefore one machines does ##\frac{N}{n}## of work in 24 hours. therefore the amount of work a machine does in 1 hour should be ##\frac{N}{24n}##( not sure if this is correct)

then I started with case ##a)##
1 hour->1 machine->##\frac{N}{24n}## of total work done
2 hour ->2 machines->##\frac{N}{24n}+\frac{2N}{24n}## of total work done
3 hour -> 3 machines ->##\frac{N}{24n}+\frac{2N}{24n}+\frac{3N}{24n}## of total work done
here is where I started noticing a recursion
n-th hour ->n machines ->##\sum\limits_{i=1}^{n} \frac{i \cdot N}{24n}=\frac{N}{24n}(1+2+3+4+\cdots+n)=\frac{N}{24n}\frac{n(n+1)}{2}=\frac{N(n+1)}{48}##
and every next hour we would add another ##\frac{N}{24}## of work

then I tried using case ##b)##
we know that every hour we get ##\frac{(n-5)\cdots N}{24n}## work done
1 hour ->##\frac{(n-5)\cdot N}{24n}## work done
2 hour -> ##\frac{(n-5)\cdot N}{24n}+\frac{2(n-5)\cdot N}{24n}##
3 hour-> ##\frac{(n-5)\cdot N}{24n}+\frac{2(n-5)\cdot N}{24n}+\frac{3(n-5)\cdot N}{24n}##
##\vdots##
t-th hour ##\frac{(n-5)\cdot N}{24n}\sum\limits_{i=1}^{t} i=\frac{(n-5)\cdot N}{24n}\frac{t(t+1)}{2}##

however after (if it even is correct ) I'm not completely sure how to continue:
I know I still haven't used that case ##b)## takes 6 less hours to complete than ##a)## but I'm now exactly sure how to use that here. I know there is something obvious that I'm missing but I just can't find it

Any help is greatly appreciated
 
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  • #2
I'd assume time taken ##t \geq n## to avoid awkward corner cases. Key assumption is that output scales linearly with number of machines, from here we have the key unit to follow is "machine hours" which are the same on each side of each equation (i.e. your amount of stuff made N is some fixed number of machine hours, whether N machines for 1 hour or 1 machine for N hours or some mixture -- the product is the same).

This seems about right, but if you break it into smaller pieces it should be easier I'd think.

Your left hand side is a triangular number up to n, and then linear scaling of ##(t-n) * n## for residual time.

RHS = ##24n ##

You should be able to solve for ##n## in terms of some scalars and ##t##.

Part 2:
Plug this into a second equation where ##24_{hours} * n_{machines} = (n-5)t## and solve for ##t##. (Again follow the units...)

I believe you may have double roots, so you use the clue "the products are made 6 hours faster than in case a)" to throw one out.

- - - -
I haven't actually implemented this solution though, so I could be missing something.
 
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  • #3
thanks I understand what you mean and how you got the second equation however could you please write out your first equation because for some reason I just don't get it
 
  • #4
again assuming ##t \geq n##,

##\big(\frac{n^2 + n}{2}\big) + x = 24n##

##x = (t-n)*n##
- - - -
to make sure I don't double count, consider a simple example, where n = 3 and t =4.

hour 1: 1
hour 2: 2
hour 3: 3
this is our triangular number and has value = 6.

Now ##x = (4-3)*3 = 3## i.e. you produced 3 items in hour 4.

The total amount of stuff produced in this example would be ##6 + 3 = 9##.
- - --
Hopefully this doesn't go against forum rules as too explicit of a solution. I've seen you ask considerably more advanced questions elsewhere and take it on face value that this isn't your own homework here, and you're trying to help other students.
 
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  • #5
nightingale123 said:

Homework Statement


A factory has gotten an order for ##N## products. For this job it has ##n## available machines.If all the machines would work simultaneously the order would have been completed in 24 hours. However due some complications there exist only two possible way to build the products:

##a)## The machines begin working one after the other like this:

In the first hour only one machines works
In the second hour two machines work
3 hour tree machines are working
##\vdots##
n-th hour and all next hours n machines are working

##b)## ##n-5## machines are working all the time

in case ##b)## the products are made 6 hours faster than in case ##a)## How many machines are in the factory

Homework Equations

The Attempt at a Solution


I was asked this question by some students I was helping out and I was really surprised when I was unable to answer it .
The way I tried to tackle this was the following:

$$\vdots$$

Any help is greatly appreciated

As with "StoneTemplePython" I hope I am not violating PF policy by giving too much away (especially as you say you are a teacher rather than a student).

Taking the production rate to be 1 item per hour per machine, the total number of items is ##N = 24 \, n## when all ##n## machines are used constantly, and the production time is 24 (hours) in that case.

In the variable-machine portion (regime A), the first ##T_{a} = n## hours produce ##N_a = \sum_{i=1}^n i ## items. That leaves ##N_b = N - N_a## items to be produced using all ##n## machines consntanly (regime B), and so taking ##T_{b} = N_b/n## hours. The total production time is ##T_1 = T_a+T_b##.

The other possibility is to produce the ##N = 24 \, n## items at a steady rate of ##n-5## per hour, so getting the needed production time ##T_2## is easy enough. You are told that ##T_1 = T_2 + 6##, so you have an equation for ##n##.
 
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  • #6
Thanks I finally think I got what you mean you two were great help.

But I would like to clarify something.

I'm not a teacher I'm a student myself (2. year uni ) however I am a tutor (we are are basicaly older students who help the first years or any other students with problems / definitions or anything they are interested in) and this was one of the Problems a student from the first year asked me to help him solve.

I'm sorry if I caused any confusion
 

1. What is a work rate problem?

A work rate problem is a type of mathematical problem that involves calculating the amount of work done within a specific period of time. It typically involves two or more individuals or machines working together to complete a task.

2. How do you solve a work rate problem?

To solve a work rate problem, you first need to identify the rate at which each individual or machine can complete the task. Then, you can use the formula rate x time = work to set up equations and solve for the unknown variables.

3. What are the common units used in work rate problems?

The common units used in work rate problems are time (usually in hours or minutes) and work (usually in units such as items or distance). The rate is often expressed in units per time, such as items per hour or miles per minute.

4. Can work rate problems involve multiple individuals or machines?

Yes, work rate problems can involve multiple individuals or machines working together to complete a task. In these cases, you will need to consider the individual rates and combine them using the appropriate formula.

5. How can work rate problems be applied in real-life situations?

Work rate problems can be applied in various real-life situations, such as calculating the productivity of workers in a factory or determining the time it takes for a team of builders to complete a construction project. They can also be used to optimize processes and improve efficiency in various industries.

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