Condensing Vapour at 52 Degrees - 2500kg/hr

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To condense vapor at 52 degrees Celsius and -87.7 kPa, the cooling water must be below 58 degrees Celsius to effectively remove the latent heat of vaporization, which is approximately 2260 kJ/kg. The condenser must handle a significant flow rate of nearly 150,000 kg/hr of water to absorb the heat from the 2500 kg/hr of vapor produced. Natural water sources, typically below 25 degrees Celsius, can provide adequate cooling for this process. It's important to note that while evaporating 2500 kg/hr of water produces vapor, the weight remains the same; however, the volume increases dramatically, as steam occupies about 1600 times the volume of water at atmospheric pressure. Effective design and operation of the heat exchanger are crucial for optimal condensation rates.
paul_pearson
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I have read the rules and this IS not homework...i work in a factory

Hi

I have Vapour at 52 degrees from a tank (-87.7kPa) going to a Condensor (heat exchange) under vacuum pressure (-87.7kPa)...The Condensor uses water on 1 side to condense vapour on the other side...
1. What temperature does the water need to be to condense the Vapour
2. The vapour produced is 2500kg/hr
3. If evaporating 2500kg/hr of water how much vapour would that produce...would it be 2500kg of Vapour but in a much larger area?

Thank you

Paul
 
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1. Its not temperature that controls condensation, but the removal by the condenser of the latent heat of vaporization of the vapor.
 
Condensing vapor, as SteamKing says, requires removing the latent heat of vaporization. That is 2260 kJ/kg, about 580 kcal/kg, so the cooling water has to absorb 2500*580kcal/hr. Assuming the cooling water temperature is raised by 10 degrees C in the heat exchanger and knowing that it takes 1 kcal to raise 1 kg of water 1 degree C, the flow through the heat exchanger is 2500x58kg/hr, almost 150,000kg/hr, about 150 cubic meters/hr, clearly an industrial scale installation.
The water will need to be colder than 58 degrees C for the heat exchanger to work well, but most natural sources are below 25 degrees C, which should give adequate cooling. Higher water temperatures will lower the condensation rate possible in the heat exchanger, reaching 0 at 58 degrees C.
Evaporating water does not change the weight, just the volume. Pure steam is about 1600 times the volume of water at 1 atmosphere.
 
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