Calculating Surface Area of Intersecting Cylinders with Non-Perpendicular Axes

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Discussion Overview

The discussion revolves around calculating the surface area of two intersecting cylinders with different radii and axes that are not perpendicular to each other. The participants explore various mathematical approaches and numerical methods to address the problem, which involves both theoretical and computational aspects.

Discussion Character

  • Exploratory
  • Mathematical reasoning
  • Technical explanation

Main Points Raised

  • Xishan seeks assistance in finding the surface area of two intersecting cylinders with non-perpendicular axes.
  • Chen inquires about the angle between the axes and assumes the cylinders are sufficiently long for complete intersection.
  • Xishan confirms that the cylinders are completely intersecting and that the angle can vary, excluding 90 degrees.
  • Another participant points out that a previously discussed problem pertains only to the case where the cylinders are perpendicular.
  • One participant suggests a method for defining the intersection region using inequalities based on the radii of the cylinders.
  • Xishan acknowledges an error in the limits of integration and describes how he corrected it, leading to a solution verified with CAD software.
  • Xishan mentions obtaining a numerical solution involving elliptical integrals and expresses a need for a better numerical technique than Simpson's rule for programming the solution.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the solution to the problem. There are multiple approaches discussed, and some participants express uncertainty regarding the best numerical methods to apply.

Contextual Notes

Participants discuss the mathematical limits and transformations necessary for solving the integrals, indicating potential complexities in the problem. The discussion includes unresolved aspects of the numerical solution and the nature of the integrals involved.

Xishan
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Can anybody help me finding the surface area of two intersecting cylinders with different radii and NOT perpendicular to each other (the axes of the two are in the same plane)?

Thanks for your cooperation
your new friend on physicsforums.com,
Xishan
 
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Welcome to Physics Forums. :smile:

Do you have the angle between the axes of the cylinders? I assume it is safe to assume that the cylinders are both high enough so the intersection is "complete".
 
Yes, Chen! the cylinders are COMPLETELY intersecting each other, and the angle can be assumed to be any value other than 90 degrees. I've solved the problem with the perpendicular case and verified the results with my CAD software.
 
Theelectricchild said:
Xishan I asked the same question ! Check it out here, you prolly already figured it out tho!

https://www.physicsforums.com/showthread.php?t=18954

No, Xishan was asking about an angle other than 90 degrees. The problem you give is the 90 degree case.
 
The problem still remains unsolved! the intersection area and the surface area ...
 
Just a suggestion:
We let the cylinder with largest radius be identified by uppercase letters,
while the cylinder with the least radius be identified with lowercase letters.
Going into the plane defined by the cylinder axes, we have the relation between the vertical variables: Z=z (X and x go along the respective axes).
In general, the region is the intersection between the regions:
Y^(2)+Z^(2)<=R^(2), y^(2)+z^(2)<=r^(2).

We let the axis of the cylinder with largest radius be rotated an angle w to the other axis, the intersection of the axes is the origin.
We have therefore:
X=x*cos(w)+y*sin(w), Y=-x*sin(w)+y*cos(w),
or we have the inequalities in x,y,z:
y^(2)+z^(2)<=r^(2)
z^(2)+(-x*sin(w)+y*cos(w))^(2)<=R^(2)

The last inequality gives the limits on x as functions of z and y
 
Last edited:
Thanks!

That is what I was doing but with some mistake in the limits. I initially thought the maxima (in x) of the intersecting curve in the xy plane will be at y=0; and that was wrong. Due to the inclined nature of the surface this point moves a little on the other side. Having corrected that error in the limit I've managed to solive the problem and verified it with my CAD software.

Thanks for paying this much attention to my question. I never thought this many people would view this thread.
 
Last edited:
Xishan, just a question:
Did you solve it numerically, or did you find some exact solution that has escaped me?
 
  • #10
Well, I did try my best to solve it numerically and eventually got the solution in terms of elliptical integrals but since I had to program that solution in my VB routine I employed Simpson's rule for its numerical solution. Following are the two integrals that i had at the end:

intg(sqrt((r^2-x^2)/(R^2-x^2))) 'for the intersection area

and

intg(sqrt((R^2-x^2)/(r^2-x^2))) 'for surface area

where R > r and limits on x are: x=0 to x=r in both cases

the second integral poses an added problem of being improper since it becomes infinite at the upper limit. I had to transform it into a managable form by substituting 'x = r cos(a)' (from the geometry of the problem) and ended up with the following integral

intg(sqrt((R/r)^2-cos(a)^2))

with limits of a: 0 to pi/2

I will appreciate anyone giving me an analytical solution or at least tell me a better (yet easy to program) and accurate numerical technique than Simpson's rule.
 

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