Calculating Heat Generation in Gear Reducers: A Simple Question [SOLVED]

  • Context: Undergrad 
  • Thread starter Thread starter Drifter
  • Start date Start date
Click For Summary
SUMMARY

The discussion focuses on calculating heat generation in gear reducers, specifically comparing a 4:1 spur gear reducer configuration with a pinion diameter of 4 inches and a driven gear diameter of 10 inches. The input power is 100 H.P. at 1000 RPM with zero torque requirement on output. It is concluded that switching the gears to create a speed increaser (1:4 ratio) will result in increased heat generation due to higher frictional losses, which are approximately linear with speed. The discussion emphasizes the need for formulas to calculate these scenarios accurately.

PREREQUISITES
  • Understanding of gear ratios and their impact on speed and torque
  • Knowledge of friction coefficients in mechanical systems
  • Familiarity with rotational inertia and its effects on gear performance
  • Basic principles of power transmission in mechanical systems
NEXT STEPS
  • Research formulas for calculating heat generation in gear systems
  • Learn about the effects of friction in mechanical systems and how to quantify it
  • Explore gear design principles, focusing on inertia and power loss
  • Investigate software tools for simulating gear performance and heat generation
USEFUL FOR

Mechanical engineers, gear design specialists, and anyone involved in optimizing gear reducer performance and thermal management in mechanical systems.

Drifter
[SOLVED] Simple Question?

I need help in solving a friendly debate,
a simple spur gear reducer with a ratio of 4:1, pinion being 4" in circular Dia./it's Inertia is .098/ driven gear 10" in circular Dia. it's inertia is 3.86 /+ both gears are 2" in thickness/ H.P. input available is 100 H.P. @ 1000 RPM/ 0 torque requirement on output/ we'll use 1% as the friction coefficient. My question is if the gears were switched so the larger was used as input and smaller as output (1:4 speed increaser) again using 0 as the torque output, is the heat generated from friction between meshing gears going to be the same or is the speed increaser going to create more heat due to additional friction proportionately to it's ratio increase? If I'm missing required info please let me know. If you could also give me the formulas to caculate a simialar scenario, it would be greatly appreciated as I have no access to such info at the moment, or if I was given direction to a site containg such material would be greatly appreciated.
 
Last edited by a moderator:
Science news on Phys.org
My question is if the gears were switched so the larger was used as input and smaller as output (1:4 speed increaser) again using 0 as the torque output, is the heat generated from friction between meshing gears going to be the same or is the speed increaser going to create more heat due to additional friction proportionately to it's ratio increase?
So you basically have 2 shafts, call them A and B. In one case, shaft A is going 1000rpm, and shaft B is 250rpm. In the second case, shaft B is at 1000rpm, and shaft A is at 4000rpm. This kind of frictional loss is usually close to linear, so with everything going 4 times as fast, the second case has 4 times as much loss as the first case.
 
Stick to the topic of the thread. [/color]
Integral[/color]

cheers,
phoenix
 
Last edited by a moderator:

Similar threads

  • · Replies 24 ·
Replies
24
Views
4K
  • · Replies 16 ·
Replies
16
Views
5K
Replies
2
Views
2K
  • · Replies 2 ·
Replies
2
Views
8K
  • · Replies 15 ·
Replies
15
Views
6K
  • · Replies 26 ·
Replies
26
Views
23K
  • · Replies 4 ·
Replies
4
Views
7K
  • · Replies 19 ·
Replies
19
Views
5K
  • · Replies 15 ·
Replies
15
Views
8K
  • · Replies 3 ·
Replies
3
Views
35K