Creating a "Mechanical" Arm with 2DOF: Questions Answered

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Discussion Overview

The discussion revolves around the design and mechanics of a mechanical arm with two degrees of freedom (2DOF). Participants explore various aspects of joint types, motor configurations, and the mechanics involved in achieving movement similar to human arms.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant inquires about the mechanisms used in robotic arms like ASIMO, specifically the type of joints and motors involved.
  • Another suggests that the joints may be simple pin (hinge) joints within a turret, actuated by motors using a pinion/spur arrangement.
  • A request for graphical representations of joint configurations and motor arrangements is made to better understand the setup.
  • Clarification is provided that 2DOF refers to the ability to move in two directions, with distinctions made about different joint types and their degrees of freedom.
  • Discussion includes the suggestion of using worm gears for mechanical advantage in arm movement, with a request for guidance on setting them up.
  • One participant notes that ASIMO uses powerful servos for precise control, which differ from standard motors.
  • Questions arise regarding how to determine the specifications for motors/servos, including their power capabilities and placement within the robotic structure.
  • A participant seeks to understand how to calculate the force required by the motor to lift the arm, considering the mass of the arm and any objects it may hold.

Areas of Agreement / Disagreement

Participants express various viewpoints on the mechanics of the arm and the types of joints and motors to use. There is no consensus on specific designs or configurations, and multiple competing ideas are presented throughout the discussion.

Contextual Notes

Some participants express uncertainty about the terminology used, particularly regarding degrees of freedom and the distinctions between motors and servos. Additionally, there are unresolved questions about the optimal configurations for motors and gears in the context of the mechanical arm.

Who May Find This Useful

This discussion may be of interest to hobbyists, students, or anyone exploring robotics, mechanical design, or engineering principles related to robotic arms and their movement mechanisms.

PrudensOptimus
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Hello,

I have a question regarding creating a "mechanical" arm which would have the ability to move freely in 2DOF ( ie. lift up and back down , kind of like our human arms, but when it goes down, it can go down a lot further than we can ).
I saw bots like ASIMO use those umm... looks like a round thingie, what are those and how do they rotate them? I dun see any motors near them.

-Thanks and I'm just curious...
 
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The just look like pin (hinge) joints to me, encased in a kind of turret which allows rotational movement. They look like they're probably actuated just by a couple of motors, with a pinion/spur kind of arrangement. One motor would extend the upper arm, another would rotate the turret. Probably a lot easier to engineer than a ball and socket joint (as we have).
 
Would you like to show me some graphical representations, illustrations of your socket joints? and how to arrange motors inside so that it can rotate the joints?

Thanks.
 
When I said "ball and socket joints (as we have)" I meant we as humans!

Just think of your shoulder :-)
 
how do I attach motors on to it so that I can move the joint in the 2DOF?
 
Prudens, as I suggested, you could have one motor with a pinion driving a gear to raise and lower the arm, and another motor with a pinion driving a gear to rotate the turret containing the pin (hinge) joint. You've seen ASIMO, you can picture it.
 
Your terminology is off - a DOF is the abilty to rotate and both directions are covered by it.

So up and down on one joint is 1 DOF.

And up and down with a second joint that allows left and right is 2DOF.

There are other combinations of joints to achieve different levels of articulation but a ball and socket offers more like 3DOF in one joint but now how do you move such an arrangement? A hexapod comes to mind.

For moving an arm like you're describing, a very optimal solution is the worm gear arrangement since it offers great mechanical advantage and when the electric motor is not spinning the arm will be locked automatically.
 
I am just a curious being... I am not engineering student. So Please bear with me,

How do you set up a worm gear correctly? Is there graphical tutorials?
 
The small motors that controls ASIMO aren't really motors at all
they are powerful servos that very accurately control the rotation of the shaft.
they also have limits to prevent the them from fully rotating
 
  • #10
how do you determine whether one is a powerful motor/servo? what specifications do you look for?

Also, I wonder where do they situate the motor/servos in ASIMO? What kind of gear train would they use?
 
  • #11
Not really a point of distinction. A servo is an electric motor with a feedback mechanism. You can take pretty much any DC electric motor and attach a feedback mechanism and electronics to make it a servo.
 
  • #12
You guys/gals are great,

How do you calculate the amount of force needed by the motor to lift the arm up? Suppose the arm has mass of M and the object the arm is holding is mass m. And what specification in a motor/servo do you look for to see what is its max power capable of output?
 

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