Need help with a fluid system debate -Bernoulli

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    Fluid System
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Discussion Overview

The discussion centers around the fluid dynamics of a fuel delivery system in an engine, particularly focusing on the behavior of fuel injectors in relation to pressure and flow rates within a fuel rail. Participants explore concepts related to Bernoulli's principle and Pascal's law, as well as the implications of system design on fuel delivery efficiency.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Mathematical reasoning

Main Points Raised

  • One participant argues that the injector at the end of the fuel rail will starve the corresponding cylinder due to lower fuel flow, while others contest this claim, suggesting that pressure remains consistent throughout the rail.
  • Another participant notes that flow rates through the injectors depend on the geometry of the rail and the overall flow rate, indicating that intuition about flow following the path of least resistance may be misleading.
  • Concerns are raised about pressure drops in the system, with one participant explaining that pressure in a pipe only drops when there is flow, primarily due to friction and viscosity, and suggesting that pressure may actually be higher at the last injector under certain conditions.
  • A reference to a diagram is made, which illustrates a scenario where pressure drops at successive injectors, leading to potential starvation of the last cylinder, but this is challenged by other participants.

Areas of Agreement / Disagreement

Participants express differing views on the behavior of fuel pressure and flow rates in the system, with no consensus reached regarding the validity of the claims about injector performance and pressure distribution.

Contextual Notes

Participants acknowledge the complexity of fluid dynamics in the system, including factors such as friction losses, the impact of injector duty cycles, and the influence of fluid momentum and harmonics, which remain unresolved in the discussion.

Zooomer
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I am debating with a group in a message forum about fueling an engine.

Currently there is a pump running to a filter. The filter has two outlets, one returns fuel through a 60psi regulator then to the tank. The other outlet runs to the front of a car. All lines are 5/16". The fuel rail is 9/16" in diameter and 14" long and there are 4 injectors.

The debate is that they are claiming that the injector on the end of the fuel rail will put out the least fuel and starve that cylinder of gas. The solution proposed is to not return the fuel from the filter but to run all the way to the rail, then out the other side of the rail and back to the regulator before dumping in the tank.

This didn't make any sense to me as I proposed the fuel pressure would remain the same at all spots in the rail.

I figure it falls under Pascal's law or Bernoulli's principal
 
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The relative flow rates through the four injectors will depend on the exact geometry of the rail and also on the overall flow rate. Also, whether the injection is constant or intermittent (timed). But I think you are probably more correct than the others. They are likely relying on their 'intuition' which tells them the flow 'will follow the path of least resistance.' This intuition is misleading and really not correct.

Look for 'manifolds' in fluid mechanics textbooks to see how these are treated mathematically. One thing to realize is that the pressure in the manifold (rail) downstream of a given branch may increase due to the deceleration (since some fluid exits through the branch, the velocity in the (constant area) rail drops, and this raises pressure).

Also, friction losses in your 14 inch long, 9/16 diameter rail are going to be negligible relative to the losses in the long smaller diameter line from the filter to the rail.
 
This is what they are saying is happening and I told them it's not possible:

http://www.stevetek.com/Images/Figures/stockFuelSystem.gif

The explantion
"Notice in figure 1 that in this case the fuel pressure sender is in the small diameter restrictive section of the delivery system. Now the diameter of the fuel rail is much larger than the fuel line leading up to it. So when the injectors are at a high enough duty cycle as to approach the maximum capacity of the preceding delivery system, the pressure in the fuel rail will see a drop off at each successive injector as indicated by the wavy blue lines. There will be enough pressure to deliver sufficient fuel for the first two cylinders and probably the third. But the last cylinder (#1) will be starved and thus risks a lean condition. "
 
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The pressure in a pipe only drops when there is flow, due to friction between the walls of the pipe and the fluid, and due to viscosity within the fluid. This pressure drop is small since the flow through that last fuel injector is momentary and also small compared to the related flow in the relatively large diameter fuel rail. Due to harmonics and momentum of the fluid, it's possible that at certain frequencies of injector operation, the pressure is actually higher at that last injector.
 

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