How Can I Make Catalyst Pellets from Zeolites?

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The discussion centers on the challenges of creating catalyst pellets, particularly when using materials like ZSM-5 and ZnO for applications such as removing oxygenated compounds from pyrolytic vapors in biomass pyrolysis. Participants emphasize the importance of selecting a suitable binding agent that does not interfere with the catalyst's effectiveness. Suggestions include exploring patents related to metal deposition on ceramic pellets, although concerns are raised about the stability of zeolites during calcination. A potential method mentioned involves pelletizing ZSM-5 zeolite followed by exchanging it with a soluble zinc compound to enhance its properties.
marcio
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Dear friends

I've been searching about catalyst pellets and found absolutely nothing about how to make them once all we have is the catalyst. We need something to 'join' the particles together, the pressing of the powder only won't work on most cases.

Any help will be very much appreciated.

Many thanks

Márcio
 
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Depends on what you're using. You want a binding agent that won't result in any unwanted reactions.

What is your proposed catalyst and what reactions are you planning on running?
 
aroc91 said:
Depends on what you're using. You want a binding agent that won't result in any unwanted reactions.

What is your proposed catalyst and what reactions are you planning on running?

I've been characterising ZSM-5, ZnO and others plus char. I intend to use them to remove oxygenated compounds from pyrolytic vapours (pyrolysis of biomass).

Thank you for your time.

Márcio
 
Thanks a million!
 
Those methods probably won't help much for zeolites because they may not survive the calcination unchanged. Zeolite pelletization is a different animal than a simple alumina ceramic with active metals deposited on the surface.

Try this to make a pelletized ZSM-5 zeolite and then exchange with a soluble zinc compound.
 
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