Solving a Problem with Two Gear Wheels and a Chain

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Discussion Overview

The discussion revolves around solving a problem involving two gear wheels connected by a chain, focusing on the geometry and trigonometry involved in calculating the length of the chain. Participants explore different methods and clarify their reasoning, including the use of diagrams and mathematical expressions.

Discussion Character

  • Exploratory
  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant describes their initial approach to the problem, which involved extending the chains and forming a cone, but expresses a desire for a simpler method.
  • Another participant suggests a general method involving careful drawings and trigonometry, introducing variables such as the separation of the gears and the radii of the gears.
  • Questions arise regarding the subtraction of the smaller gear's radius from the larger gear's radius and the definition of the angle theta.
  • A later reply explains the geometric relationship between the tangent line and the gears, leading to a formula for the length of the chain that incorporates the angles and radii of the gears.
  • Participants discuss the relationship between the tangent line length and the cosine of the angle, with some expressing confusion over the derivation of this relationship.
  • A participant shares a diagram they created to illustrate the problem, emphasizing the importance of understanding the angle at which the chain is tangent to the gears.

Areas of Agreement / Disagreement

Participants generally agree on the approach to solving the problem using geometry and trigonometry, but there are points of contention regarding specific calculations and the interpretation of the angles involved. The discussion remains unresolved on certain aspects, particularly the derivation of the tangent line length.

Contextual Notes

Some assumptions about the geometry and angles involved may not be fully articulated, and there are unresolved questions about the accuracy of the derived formulas and their application to the problem.

Who May Find This Useful

This discussion may be useful for individuals interested in mechanical systems, gear mechanics, or those looking to understand the application of trigonometry in practical problems involving circular motion and tangents.

Hypercase
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Hi
Ive been trying to solve the following problem:
There are two gear wheels whose centers are separated by 25 cm.
a chain is wrapped around the two wheels such that if one wheel is turned the other turns(much like a cycle chain.) If th radius of the wheels are 11cm & 4 cm respectively, find the lenth of the chain.

I know the problem seems simple, and i have solved it. But I did it by estending the chains in the direction of the smaller wheel and ended up with a cone. Then I foundout the length of thechain,but I realize that the working was too long. Is there a simpler method to solve this . Is there a general method?
Plz help.
 
Last edited:
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The general method for this type of problem is to draw a very careful picture then use trig and geometry to arrive at an equation. Here is what I came up with.

Let:
D = separation of the centers of the gears
S = length of chain between the gears (ie length of the line tangent to both circles)
[tex]R_1 = {radius\ of\ large\ gear}[/tex]
[tex]R_2 = {radius\ of\ small\ gear}[/tex]
[tex]\delta R = R_1 - R_2[/tex]
[tex]\theta = sin^{-1}( \frac { \delta R} D)[/tex]
I have to go, work calls will complete the expression later!
 
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could u please explain further. why did u subtract R2 from R1.
is
PHP:
theta
the angle subtended by the part of the chain wrapped around the centre.

Also how do I add a figure to my post. I tried attaching a paint file , but it is always to large.


THanks in advance.
 
Ok, am back!

The line which is tangent to each of the circles (gears) is perpendicular to a radius of each gear, if we translate this line , maintaining the right angles, down the radius of the small gear you have a right triangle with the small side = to the difference in radius and the hypotenuse the separation of the gears. This is where I get [tex]\theta[/tex] which is the angle the chain makes with the center line. So now we can compute the length of the tangent line as
[tex]S = D Cos( \theta)[/tex]

By examining the geometry you will find that [tex]\theta[/tex] is also the "over lap" angle. That is on the larger gear the chain must be in contact with the gear a bit more then Pi radians and on the small gear a bit less then Pi radians, this bit is [tex]\theta[/tex] so for the total length (L) of chain we sum up these pieces.

[tex]L = 2S + ( \Pi - 2 \theta) R_2 + ( \Pi + 2 \theta)R_1[/tex]

EDIT: click on the formulas to see the code that creates them. Also see the LaTex stickies at the top of General Physics.
EDIT (again!): BTW using this formula I get L=99.1cm for your gears.
 
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thanks a million.
 
I was wondering if i cud see your diagram... I'm convinced with the final formula. However, i don't fully understand how S = Dcos(theta)... shudn't it b different from Dcos(theta) because the length of chain around each wheel is a little off pie... had the length of the chain around each wheel been pie, then S wud equals Dcos(theta).
Its hard to explain what i mean without a diagram...
 
http://home.comcast.net/~rossgr1/gear.jpg is a drawing I made in ACAD. This is a scale representation of the gears described above. Note that S corresponds to the distance 24 as labeled in the diagram. The key is to understand that [tex]\theta[/tex] is the angle between the vertical and the point at which the chain is tangent to the gear. Since the chain is tangent to both gears it must be perpendicular to the radius at the point of contact on BOTH gears.
 
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