Where Can I Find Affordable Chemicals for Etching Steel?

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Discussion Overview

The discussion centers around the availability and sourcing of chemicals for etching steel, specifically concentrated hydrochloric acid, nitric acid, and powdered asphaltum. Participants explore various suppliers, safety concerns, and alternative methods for etching, including both traditional and modern approaches.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • Some participants suggest that concentrated hydrochloric and nitric acids are restricted and may only be available through educational or industrial affiliations.
  • Others express skepticism about hardware stores selling concentrated acids due to safety concerns, questioning the intended home use of such chemicals.
  • One participant mentions that liquid asphaltum can be sourced from art supply stores and can be processed into a powder.
  • There is a historical reference to synthesizing nitric acid using sulfuric acid and potassium nitrate, although this method is described as archaic and cumbersome.
  • Some participants propose that alternatives to the traditional acid mixture, such as ferric chloride, citric acid, or commercial etching solutions, may be safer and more readily available.
  • Discussion includes the potential use of photoresists and other materials for etching, with suggestions for using art supply stores for etching kits.

Areas of Agreement / Disagreement

Participants generally express uncertainty about the availability of concentrated acids and whether hardware stores sell them. Multiple competing views exist regarding the best methods and materials for etching steel, with no consensus on a single approach.

Contextual Notes

Participants note limitations regarding the availability of certain chemicals and the safety concerns associated with using concentrated acids. There is also mention of varying methods and materials that may not be universally applicable.

Who May Find This Useful

This discussion may be of interest to hobbyists, artists, and professionals involved in metalworking or etching, as well as those exploring safe alternatives to traditional chemical etching methods.

DocToxyn
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I'm looking to get the following: concentrated hydrochloric and nitric acid and powdered asphaltum. The book I'm getting this from suggests hardware stores or pool chemical dealers, but its dated back to the 1970's, so I'm not sure of the current availability outside of a commercial chemical dealer. Also, if chemical houses are the only place to get them, do they sell to the common man?
 
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Conc. HCl and conc. HNO3 are restricted chemicals with most commercial suppliers. You must be affiliated with a school, university or industry that requires such chemicals. Haven't ever tried a hardware store for chemicals, so no clue about that.

You can get liquid asphaltum from most any art supply store. No luck finding asphaltum on websites of standard Chemical Supply houses. If liquid asphaltum is allowed to dry, it will harden into a solid layer, which can be scraped and ground to a powder. I'm sure you have better things to do with your time ! :biggrin:
 
I doubt any hardware store would sell concentrated HCl or nitric acid. Those are really strong acids and far too dangerous to sell in concentrated form to just anyone. Do we dare ask what home use you had in mind for these things? :eek:
 
H2SO4 and HNO3

Legally I think it's quite difficult to obtain these 2 mineral acids esp. in the concentrated form. You can try your luck by asking to private or public (chemical) laboratory nearby or high school/university laboratory.

H2SO4 at approx. 25% (d= approx 1.2g/mL) strength is readily obtainable as an acid soln. for your lead cell car battery.
Traditionally, long long time ago, HNO3 is synthesized by distilling conc. H2SO4 with Potassium nitrate (salpeter)...KNO3 + H2SO4 -> HNO3 + KHSO4
But this is an very archaic method and too troublesome to do unless you have other way of getting HNO3
 
Moonbear said:
I doubt any hardware store would sell concentrated HCl or nitric acid. Those are really strong acids and far too dangerous to sell in concentrated form to just anyone. Do we dare ask what home use you had in mind for these things? :eek:

The acids, when mixed at 4:1 HCl:HNO3, form a mixture called Aqua Regia which is used to etch steel. The asphalt is mixed with beeswax and when coated onto the steel provides the resist to the acid into which you carve the design you want the acid to "bite" into the steel. As I said the source for this is rather old and perhaps there are better, safer solutions for etching steel than this rather caustic mix. I'll search around for alternatives or if anyone here does such work, clue me in.
 
Well, depending on the amount you need and your available equipment, you could just synthesize it ...
 
DocToxyn said:
The acids, when mixed at 4:1 HCl:HNO3, form a mixture called Aqua Regia which is used to etch steel. The asphalt is mixed with beeswax and when coated onto the steel provides the resist to the acid into which you carve the design you want the acid to "bite" into the steel. As I said the source for this is rather old and perhaps there are better, safer solutions for etching steel than this rather caustic mix. I'll search around for alternatives or if anyone here does such work, clue me in.

Don't they have commercially available etching solutions now? I don't know if they are for steel or just glass. I know I've seen them for glass etching in craft stores. You might want to try an art store.

Not sure if this is the sort of thing you're looking for...
http://www.permanentmarking.com/etch-electrolyte.php
 
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A common etchant for most types of stainless (I know it works for 304 and 316) is ferric chloride - which I'm quite sure is sold in a decent art supply store. If you have an appropriate light source, I would suggest you use a mask and commercial photoresist as an etch stop, else you could try most enamel basd resists. In fact, regular paint, might work. The advantage of using a photoresist is that you can design the mask on your computer and print it onto a transparent (OHP) sheet...but this requires the correct lamp and reflector.

Don't art supply stores sell etch and resist kits ? I would imagine they do. I'm sure you wouldn't have to look too far for one.

Surely you do not require aqua regia to etch steel. HCl alone will do (though at a slower etch rate - which might to good or bad for you). A lower etch rate gives you better control but takes more time.
 
Gokul43201 said:
A common etchant for most types of stainless (I know it works for 304 and 316) is ferric chloride - which I'm quite sure is sold in a decent art supply store.
I found a method using ferric chloride/citric acid or copper sulfate/sodium chloride for etching steel. These should be more readily available and considerably safer :biggrin: . Thanks.
 

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