Why metals are often used in the form of alloys?

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Discussion Overview

The discussion revolves around the reasons for using metals in the form of alloys, exploring various properties that can be enhanced or modified through alloying. The scope includes theoretical aspects, practical applications, and material properties.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants propose that strength is a primary reason for alloying, but also mention other properties such as density, ductility, corrosion resistance, melting point, wear resistance, elastic modulus, machinability, and thermal/electrical conductivity.
  • One participant notes that Wood's metal is an alloy with a low melting point and lists its components, while also mentioning the strength of iron alloys like high carbon steel.
  • Another participant highlights the economic aspect of alloying gold with copper, citing cost as a factor.
  • It is suggested that mechanical properties and corrosion resistance are key reasons for alloying, with a caveat that optimal strength may not coincide with optimal corrosion resistance.
  • Participants inquire about standards for alloy properties and reference sources such as MatWeb and ASM International's Metals Handbook.
  • Discussion includes the variability of alloy properties based on composition and thermomechanical processing, noting that mechanical properties can vary significantly with changes in composition.

Areas of Agreement / Disagreement

Participants generally agree that strength and corrosion resistance are important reasons for alloying, but there is no consensus on the relative importance of various properties or the implications of different alloy compositions.

Contextual Notes

Participants mention that alloy properties can depend on the specific conditions of processing, such as whether the material is fully annealed or cold worked, and that variations in composition can lead to significant differences in mechanical properties.

Who May Find This Useful

This discussion may be of interest to materials scientists, engineers, and students studying metallurgy or materials science, as well as professionals involved in the development and application of metal alloys.

little princess
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Why metals are often used in the form of alloys? Is that becuz the metals become stronger only...or there r other reasons.
 
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Strength is often the most important reason for alloying, but there are several other properties that can also be tuned by alloying, such as : density, ductility, corrosion resistance, melting point, wear resistance, elastic modulus, machinability, thermal/electrical conductivity (and several others).
 
Wood's metal is a metal alloy that melts at an astonishingly low temprature, about 158 degrees Farenheit, it is an alloy of Bismuth, lead, tin, and cadmium.
Iron alloys like high carbon steel make them stronger.
Silicon alloys of Si and P along with Si and B are used together to make conventional solar panels.
 
Gold is alloyed with copper because copper is cheaper (less expensive).

Mechanical properties (strength, fracture toughness, hardness . . .) and corrosion resistance are the two main reasons that metals are alloyed. Interestingly, an alloy composition which is great for strength may not be great for corrosion, and vice versa.
 
There must be a standard reference for properties of alloys?
 
On-line there is MatWeb.

I use ASM International's Metals Handbook, Desk Addition.

For detailed information, I'll go a particular standard from ASTM or SAE or other technical society responsible for that material. However, in many cases, the alloy properties are based on fully annealed material. Cold worked material will have greater strength and less ductility.

Also, if one looks at alloy composition, one will notice a range for the portions of principal alloying elements and usually an upper limit for 'impurities'. Mechanical properties, such as fracture toughness, and corrosion can vary significantly with composition variations, particularly when variations in thermomechanical schedules introduced. Thermophysical properties are less affected.
 

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